BORMANN BCD4050 Battery Pruning Chainsaw User Manual

August 21, 2024
BORMANN

BORMANN BCD4050 Battery Pruning Chainsaw

Product Specifications

  • Model: BCD4050
  • Version: 053453 v2.2
  • Languages: EN, IT, EL, BG, RO, HR

Product Usage Instructions

Main Parts

  1. Bar Guides
  2. Chain
  3. Safety guard
  4. Locking knob
  5. Trigger

Safety Instructions

  • Read the manual before operating the tool.
  • Wear protective clothing.
  • Wear safety glasses.
  • Wear hearing protection.
  • Wear anti-slip boots.
  • Keep the tool away from rain and moisture.
  • Keep the tool away from fire.
  • Remove the plug from the socket immediately once the power cord is cut or damaged in any way.

General Power Tool Safety Instructions

  • Work safety area to prevent electric shock.
  • Personal safety during power tool use and care.

Safety Instructions Specifically for Cordless Chain Saws

  • Avoid cutting non-wood materials to prevent tool damage or injury.

Kickback – Causes and Preventive Measures

  • Hold the chain saw handle firmly with both thumbs and fingers.
  • Avoid extending the tool too far or holding it above your shoulders.
  • Use manufacturer-specified replacement guides and chains.
  • Follow maintenance instructions to prevent kickbacks.

Before Operation

  • Ensure the guide bar fits the chain securely.

Operator Requirements

  • Properly dress and protect yourself before the operation.

Work Area

  • Ensure a safe work area free from obstacles.

Important Precautionary Measures

  • Regularly check and maintain the product for safety.

Frequently Asked Questions

Q: What should I do if the chain saw handle feels loose during operation?

A: Stop operation immediately and check for any loose parts.
Tighten all components before summarizing use to prevent accidents.

Q: Can I use the chain saw on materials other than wood?

A: Avoid using the chain saw on non-wood materials to prevent damage to the tool and ensure safe operation.

MAIN PARTS

  1. Guide bar
  2. Chain
  3. Safety guard
  4. Locking knob
  5. Trigger

SYMBOLS

SAFETY INSTRUCTIONS

Warning: Read the manual carefully before use. Failure to follow the warnings and instructions may result in tool damage, physical injury, and/or property damage. Save the manual in a safe place for future reference.

General power tool safety instructions

Work area safety

  • Keep the work area clean and well-lit. Dark or cluttered areas could lead to accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids or fumes, gases, or dust. Power tools could create sparks which may ignite the gases or fumes.
  • Keep children and bystanders at a safe distance while operating the power tool.

Electrical safety

  • Make sure that the power tool plugs match the outlet. Do not ever modify the plug in any way. Do not use adapter plugs with earthed power tools. Using unmodified plugs and matching outlets will reduce the risk of electric shock.
  • Avoid body contact with earthed or grounded materials or objects, such as radiators, pipes, ranges, and refrigerators. There is a tremendous risk of electric shock if the operator’s body is earthed or grounded.
  • Do not expose power tools to rain or any other wet conditions. Water entering a power tool could increase the risk of electric shock.
  • Do not abuse the power cord. Never use the cord for carrying, pulling, or unplugging the electric tool. Keep the cord at a safe distance from heat, oil, sharp edges, and any moving parts. Damaged or entangled cords will increase the risk of electric shock.
  • When operating an electric power tool outdoors, use an extension cable that has the appropriate specifications for outdoor use. The use of an extension cable suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location cannot be avoided, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing, and use common sense when operating the power tool. Do not use the power tool if you are feeling tired or are under the influence of alcohol, drugs, or medication. A moment of inattention while operating the power tool may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, or hearing protection, non-skid safety shoes, or protective helmets, used in appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the power switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the power tool. Carrying power tools with your finger on the power switch or connecting power tools that have the switch in the on position to a power source can lead to accidents.
  • Remove any adjusting keys or wrenches before turning on the power tool. An adjusting key or a wrench left attached to a rotating part of the power tool may result in personal injury.
  • Do not stretch out your arms too far when operating the power tool. Keep balance and proper footing at all times. This helps the operator have better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from any moving parts. Loose clothes, jewelry, and/or long hair can be caught in moving parts.

Power tool use and care

  • Do not force the power tool. Use the correct power tool for each application. The correct power tool will always do the job better and safer when used as intended.
  • Do not use the power tool if the switch does not turn activate or deactivate it. Any power tool that cannot be controlled with the switch is extremely dangerous and must be repaired.
  • Disconnect the main plug from the power source and/or the battery pack from the power tool before changing accessories, making any adjustments, or storing the power tool. Such preventive safety measures will reduce the risk of starting the power tool accidentally.
  • When the power tool is not in use, store it out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to use and operate the power tool. Power tools are extremely dangerous in the hands of untrained users.
  • Maintain the power tool. Check for misalignment or binding of moving parts, breakage of parts, leakage, and any other issue that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents and injuries are caused by poorly maintained power tools.
  • Keep the cutting parts of the power tool sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are more precise and easier to control.
  • Always use the power tool, accessories tool bits, etc. under the instructions of this instruction manual, taking into account the working conditions and the work that is to be performed. Use of the power tool for applications different from those intended could result in personal injury or cause damage to the power tool.
  • Keep the handles and any grasping surfaces of the power tool dry, clean, and free of oil and grease. Slippery handles and grasping surfaces do not allow for the safe handling of the tool in unexpected circumstances.

Battery tool use and care

  • Recharge the batteries only with the charger specified by the manufacturer. A charger that is used to charge unsuitable batteries can create a risk of fire.
  • Use the power tool only with the specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
  • Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact.
  • If contact accidentally occurs, flush with water. If liquid contacts the eyes, seek medical help immediately. Liquid ejected from the battery may cause irritation or burns.

Service

  • Have the power tool serviced by qualified service personnel, using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never attempt to repair damaged battery packs on your own. Service of battery packs should only be performed by the manufacturer or authorized service technicians.

Safety instructions specifically for cordless chain saws

  • When the chainsaw is in operation, keep a certain distance between your body and the chainsaw. Before starting the chain saw, make sure that the chain is not in contact with anything. During the operation of the chainsaw, even the slightest distraction of the operator may cause clothing or body parts to be caught in the chain.
  • Always hold the rear handle of the chain saw with your right hand and the front handle of the chain saw with your left hand. Doing the opposite will increase the risk of personal injury. Therefore, never grasp the rear handle with your left hand and grasp the front handle with your right hand.
  • Since the chain may touch hidden wires, when operating the power tool only holds the insulated handle. When the chain comes into contact with a ”live” wire, the exposed metal parts of the tools may also become ”live” and lead to the operator getting electrocuted.
  • Wear protective glasses and hearing protection. It is recommended to also wear protective equipment to protect the head, hands, legs, and feet. Protective clothing will reduce the risk of personal injury caused by flying debris or accidentally touching the chain.
  • Do not operate the chainsaw on a tree. Operating the chain saw on a tree may cause personal injury.
  • Make sure to stand firm and on a fixed, safe, and level surface before operating the chain saw. Slippery or unstable surfaces such as ladders may cause the operator to lose balance or lose control of the chain saw.
  • When cutting a branch under tension, beware of kickback. When the tension on the wood fiber is released, the elastic force on the branch may impact the operator, or the chain saw may cause it to lose control.
  • When cutting shrubs and saplings, be especially careful because slender materials may jam the chain and lead to injury.
  • Before carrying the chain saw, turn it off and hold the front handle firmly. When transporting or storing the chain saw, be sure to close the guide cover. Properly operating the chain saw will reduce the possibility of accidental contact with a running chain.
  • Lubricate, tension the chain, and replace accessories according to the instructions. Improperly tensioning or lubricating the chain may cause the chain to break or increase the possibility of kickback.
  • Keep the handle dry, clean, and free of oil and grease. Greasy handles are prone to slippage.
  • Only use the chain saw for cutting wood. Do not use the chain saw for purposes other than the ones intended.
  • For example: Do not use the chain saw to cut plastic, stone, or non-wood building materials. The use of the chain saw for operations other than the intended ones will result in tool damage or physical injury.

Kickback – Causes and preventive measures

  • If the head of the guide bar touches an object and the chain stops suddenly, kickback may occur.
  • In some cases when the head of the guide bar touches an object, a sudden reaction force will be formed, which may cause the guide bar to bounce up and rush towards the operator, causing injury.
  • Squeezing the chain along the upper part of the guide bar may quickly push the guide bar back toward the operator. Any of these reaction forces may cause the operator to lose control of the chain saw, resulting in injury.
  • Do not rely solely on the safety equipment installed on the chainsaw.
  • As a chain saw operator, you should take a variety of measures to prevent accidents or personal injury during cutting operations.
  • Improper operation of the chain saw incorrect operation steps, or operating conditions will cause rebound. Observe the precautions described below:
  • Keep a firm grip and hold the chain saw handle with both thumbs and the rest of your fingers. Adjust the position of the body and arms to prevent rebound forces. If the correct precautions are followed, the operator will be able to better control the tool, thus minimizing the risk of injury in case kickback occurs.
  • Do not extend the tool too far and do not hold the chain saw above your shoulders during operation. This will help to prevent the head of the guide bar from touching the object and ensure better control of the tool in unexpected situations.
  • Use only replacement guides and chains specified by the manufacturer. Using inappropriate replacement guide bars and chains may cause the chain to break and/or the guide bar to kick back.
  •  Follow the manufacturer’s polishing and maintenance instructions to maintain the chain. Reducing the depth and height will cause frequent kickbacks.

Additional safety instructions

Additional safety instructions specifically for this tool

Before operation

  • The use of battery packs and chargers that are not marked or approved by the manufacturer may lead to a fire or an explosion which may cause serious, even fatal, injuries and property damage.
  • The use of chainsaws, battery packs, and chargers beyond their intended use can cause serious or fatal injuries and property damage.

Operator requirements

  • Ensure that the operators of this electric tool meet the following requirements:
  • The operator must have read the manual or have been instructed on the proper and safe use of the power tool by a person who has read the manual.
  • Persons using this power tool must be in a stable physical, mental, and psychological condition. If operators are not in a healthy condition, ensure that they are supervised.
  • The operator must be an adult.
  • Operators of this power tool must not be under the influence of alcohol and drugs.
  • It is important that first-time users of this power tool practice on a sawhorse or saw bracket.

Dressing and protection requirements

  • Dress appropriately. Do not wear loose clothes or accessories. Keep clothes, gloves, and hair away from moving parts. Loose clothes, ornaments, or long hair may be caught in moving parts.
  • Chips or other sawdust may be ejected at high speeds during the operation of the chainsaw, which may cause physical injury or allergic reactions.
  • Wear protective goggles during operation.
  • It is recommended to wear a protective mask.
  • Wear long clothing and trousers with a protective cutting level. The higher the speed of the chain saw, the higher the protective cutting level must be.
  • Falling objects from high altitudes can cause head injuries.
  • Improper clothing may get caught on branches, which will hinder and affect the use of the chainsaw. The wearing of inappropriate clothing can cause serious injuries to the operator.
  • Wear tight-fitting clothing.
  • Remove items such as scarves and jewelry.
  • Operators must not hover their hands too close to the running saw chain or serious injury may result.
  • Wear protective gloves and trousers when working or when cleaning the power tool and the chain.
  • Operators may slip or fall when wearing improper shoes.
  • Wear chainsaw protective boots. The higher the speed of the chain saw, the higher the protection level of the boots must be.

Work area

  • Keep bystanders, children, and animals away from the work area.
  • The chainsaw is not waterproof. If it is used in rainy weather or a humid area, electric shock may result. The operator will be injured and the chainsaw will be damaged.
  • Do not use the chainsaw in the rain or in a humid area.
  • The motor of the chain saw may generate sparks. In an area with combustible or explosive materials, the sparks may cause fire or explosions.
  • These can cause serious injury or death and property damage.
  • Do not work in an area with flammable and explosive materials.

Important precautionary measures

  • The chainsaw is safe to use if it meets the following conditions.
  • The chainsaw is not damaged.
  • The chain saw is clean and dry.
  • The chain saw handle is intact.
  • The chain saw trigger is operating normally.
  • The chain is correctly installed on the guide bar and the guide bar is correctly mounted on the chain saw.
  • The chain is tensioned properly.
  • The chain saw has accessories installed that are made by the manufacturer.
  • The accessories are assembled normally.
  • Warning: If the product no longer meets the safety requirements, the parts cannot perform properly or the safety mechanism cannot work normally, serious and even fatal injuries can result.
  • The chainsaw must only be used if it is in good condition. If the chainsaw is dirty or wet, clean it and then let it dry.
  • Do not modify the chain saw in any way.
  • If the safety switch does not work properly, do not use the chain saw.
  • Only use accessories provided by the manufacturer.
  • Don’t insert anything into the chainsaw.

Guide bar

  • The guide bar is safe to use if it meets the following conditions.
  • The functions of the guide bar are intact.
  • The guide bar is not deformed or damaged.
  • There is no obvious change in the depth of the guide bar groove.
  • The guide rail is smooth and free of burrs.
  • There is no shrinkage or cracking in the guide bar groove.
  • Warning: If the guide bar is not intact or cannot fit the chain well, there is a danger that the chain will eject out of the guide and cause serious or even fatal injuries.
  • Use only undamaged guide bars.
  • Remove stains and foreign objects from the guide bar after each use of the chain saw.

Chain

  • The chain is safe to use if it meets the following conditions.
  • The chain is not broken or damaged in any way.
  • The cutting edges of the teeth are sharp.
  • The cutting depth of the cutting edges of the teeth conforms to the service mark description.
  • The length of the cutting edges of the teeth meets the grinding standard.
  • Warning: If the parts do not meet the safety standards, they will not be able to perform properly and the safety devices will fail, resulting in serious personal injury or even death.

During operation

Cutting precautions

  • Operators must concentrate on the work, otherwise they may trip or fall, leading to serious injury.
  • Keep calm and work with a plan.
  • Do not use the chain saw in dim areas with low visibility.
  • Do not hold the chain saw above your shoulder height during the operation.
  • Beware of obstacles.
  • While operating the chain saw, keep your balance and maintain a proper posture.
  • If the workpiece is in an elevated position, use a lift or safe scaffolding.
  • Do not touch the saw chain when it is in motion.
  • During operation, the temperature of the chain will increase. If the chain cannot be effectively cooled and re-tensioned, the chain may eject from the guide bar and break. This can cause serious injury and property damage.
  • Ensure that the chain is properly lubricated.
  • Check whether the chain is properly tensioned during operation. If the chain is not properly tensioned, adjust it.
  • If the chainsaw starts abnormally and runs abnormally, the chainsaw may not be safe to use and can cause serious personal injury or property damage.
  • Stop working and contact the supplier.
  • The chain saw vibrates when it is running. Wear gloves. Take frequent breaks. If the operator suffers from a physical condition, consult a doctor.
  • If the running chain hits a hard object, sparks will be generated. Sparks can cause a fire in an area with combustible materials. This can cause serious injury and property damage.
  • Do not use the chainsaw in an area with combustible materials.
  • The chainsaw will continue running for a short while after the trigger is released and can cause serious injury.
  • Before touching the chain, the operator must make sure that the chain saw has stopped moving completely.
  • Warning: If the tree is under tension, the guide bar may be pinched. The user will lose control of the chainsaw, resulting in serious injury. (Fig. 1)
  • First, cut a force-relief groove from the tight side (1), and then cut into the loose side (2).

Pruning precautions

  • If the branches under a fallen tree are pruned first, the trunk will not be supported by the branches and may roll, causing serious or fatal injuries.
  • Turn the main trunk over and then trim the branches on it.
  • Do not stand on the log for trimming operations.
  • Do not stand directly underneath a branch that is being cut.

Kickback warning (Fig. 2)

  • The following conditions may cause kickback of the chainsaw.
  • During operation, the chain saw stopped running suddenly due to jamming.
  • During operation, the guide bar head touches any object.
  • Warning: If the running chainsaw touches a hard object and is clamped, the operator will lose control of the chainsaw, causing serious or fatal injury.
  • Grasp the chain saw handle with both hands.
  • Operate the chain saw as described in the manual.
  • Keep the guide bar stable when cutting.
  • Use full speed when cutting.

PRE-OPERATION CHECK

  • Ensure that the following parts and accessories are intact and safe to use:
  • Chain saw body
  • Guide bar
  • Chain
  • Battery pack
  • Charger
  • Check the battery pack.
  • Ensure that the battery pack is fully charged.
  • Ensure that the chainsaw is clean.
  • Install the guide bar and the chain.
  • Check the tension of the chain.

OPERATING INSTRUCTIONS

  • Warning: If kickback occurs, the guide bar will bounce toward the operator, which may cause serious or fatal injuries.
  • Grasp the chain saw handle with both hands.
  • Always cut at full speed.
  • Do not cut with the head of the guide bar.
  • When starting to cut, operate the chain saw at full speed and keep the guide bar vertical.

MAINTENANCE INSTRUCTIONS

Cleaning, maintenance, and repair precautions

  • If the battery pack is not disconnected from the tool during cleaning, maintenance, and repair, the chain saw may start suddenly, leading to serious injury and/or property damage.
  • Cut off the power supply.
  • Remove the guide bar and the chain.
  • Corrosive cleaning agents, high-pressure cleaning equipment, or sharp cleaning tools may damage the chain saw, guide bar, chain, battery pack, and charger.
  • If the chain saw, guide bar, chain, battery pack, and charger are not cleaned properly, do not function properly, or the safety device does not work, serious injury may result.
  • Clean the guide bar and chain, according to the instructions.
  • If the chain saw, guide bar, chain, battery pack, and charger are not maintained properly, the parts may fail to perform as intended, leading to serious injury.
  • Do not try to maintain or repair the chain saw, battery pack, and charger on your own.
  • If the chain saw, battery pack, and charger require maintenance: contact the supplier.
  • Maintain the guide bar and chain as described in the manual.
  • When cleaning and maintaining the chain saw, the user may be cut by the sharp edges of the teeth.
  • Wear cut-resistant gloves.

Maintenance of the guide bar

  • If there are burrs on the edge of the guide bar groove, polish it.

Chain sharpening

  • To sharpen the chain, use a special round file that is made specifically for sharpening chains. Do not use ordinary round files.
  • The saw teeth should only be polished with forward movement. Ensure that the file does not touch the teeth when retracting it backward.
  • Sharpen the shortest tooth first. The length of the tooth is used as the reference size of other teeth on the chain:
  • The round file blade must match the chain pitch.
  • The teeth must be sharpened from the inside out.
  • Grind in one direction according to the angle of the teeth.
  • Maintain the angle of the cutting edge of the teeth.
  • Sharpen the small teeth according to the depth of the guide bar groove.

Cleaning the guide bar and the chain

  1. Turn off the chain saw and cut off the power supply.
  2. Remove the guide bar and the chain.
  3. Clean the guide bar and the chain with a soft brush.
  4. Install the guide bar and the chain.

TECHNICAL DATA

Model BCD4050
Voltage 20 V
No load chain speed 5.9 m/s
No load speed 3600 rpm
Guide bar length 150 mm (6″)
Max. cutting capacity 110 mm
**** Other features Safety switch, pivoting safety guard above guide bar

(max. pivoting angle: 90°), tool-less chain and guide bar change, chain tension adjustment with screw, built-in oil tank
**** Includes| 1x guide bar and chain set, 1x safety guard, 1x 2.0 Ah battery pack, 1x 1.5 A charger with VDE plug (charging time: 1.5h), 1x bottle with 50 ml chain oil

ENVIRONMENTAL DISPOSAL

  • To avoid damages on transportation, the tool has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and can be disposed of accordingly.
  • The tool’s plastic components are marked according to their material, which makes it possible to be environmentally friendly and differentiated because of available collection facilities.

Only for EU countries

  • Do not dispose of electric tools together with household waste material!
  • In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation under national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
  • The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products.
  • The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
  • To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
  • Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death.
  • The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

WARRANTY

The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use, and 12 months for chargers and batteries. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportation (to and from) is entirely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.

WARRANTY EXEMPTIONS AND RESTRICTIONS:

  1. Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chucks, etc.).
  2. Tools damaged as a result of non-compliance with the instructions of the manufacturer.
  3. Tools poorly maintained.
  4. Use of improper lubricants or accessories.
  5. Tools are given to third entities free of charge.
  6. Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
  7. Connection to a non-earthed power supply.
  8. Change in current voltage.
  9. Damage resulting from the use of salty water (e.g., washing machines, pumps).
  10. Damage or malfunction resulting from improper cleaning procedure of the tool.
  11. Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
  12. Tools that have been modified or opened by unauthorized personnel.
  13. Broken parts/components as a result of inappropriate use.
  14. Tools used for rent.
  • The warranty covers only the free-of-charge replacement of the component that presents a manufacturing defect or material failure. In case of a lack of a specific spare part, the company reserves the right to replace the tool with another corresponding model.
  • After all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed.
  • Replacement of a spare part with a repair charge is covered by a 1-year warranty of good operation, subject to compliance with the warranty terms.
  • The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding power tools repair or damage thereof, do not apply.
  • Greek law and relative regulations apply to this warranty.
  • The instructions manual is also available in digital format on our website www.nikolaoutools.com. Find it by entering the product code in the Search field.

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