PARKSIDE PKS 1500 C4 Compound Mitre Saw Instruction Manual

http://www.lidl-service.comCOMPOUND MITRE SAW – PKS 1500 C4 COMPOUND MITRE SAW
Operating and Safety Instructions
Translation of the original operating instructions
IAN 436629_2304

Before reading, unfold the page with the illustrations and then familiarise yourself with all the functions of the product.

Operating and Safety Instructions

Explanation of the symbols on the product

Symbols are used in this manual to draw your attention to potential hazards. The safety symbols and the accompanying explanations must be fully understood. The warnings themselves will not rectify a hazard and cannot replace proper accident prevention measures.

| Before commissioning, read and observe the operating manual and safety instructions!
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| Wear hearing protection.
| If dust builds up, wear respiratory protection!
| Wear safety goggles.
| Attention! Danger of injury! Do not reach into saw blade while it is running!
| Attention! Laser beam
| Protection class II (double insulation)
| The product complies with the applicable European directives.
DANGER| Signal word to indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING| Signal word to indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION| Signal word to indicate a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
ATTENTION| Signal word to indicate a potentially hazardous situation which, if not avoided, could result in product or property damage.

Introduction

Manufacturer:
Scheppach GmbH
Günzburger Straße 69
D-89335 Ichenhausen

Dear Customer
We hope your new product brings you much enjoyment and success.
Note:
In accordance with the applicable product liability laws, the manufacturer of this product assumes no liability for damage to the product or caused by the product arising from:

• Improper handling
• Non-compliance with the operating manual
• Repairs carried out by third parties, unauthorised specialists
• Installing and replacing non-original spare parts
• Improper use
• Failures of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed.

Note:
Read the whole text of the operating manual before assembly and commissioning.
This operating manual should help you to familiarise yourself with your product and to use it for its intended purpose.
The operating manual includes important instructions for the safe, proper and economic operation of the product, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the product.
In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the product in your country.
Keep the operating manual package with the power tool at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.
The product may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.
In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such products must also be observed.
We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

Product description (Fig. 1-16)

1. On/off switch

2. Locking switch

3.  Handle

4. Saw head

5. Moving saw blade guard
   5a. Fixing screw

6.  Saw blade

7.  Locking screw for rotary table

8. Stop rail
   8a. Moveable stop rail
   8b. Locking screw

9. Fixed saw table

10.  Table inlay

11. Scale

12.  Pointer

13. Rotary table

14.  Locking screw for workpiece support

15. Clamping device (workpiece clamp)

16. Locking screw

17. Dust bag

18.  Workpiece support

19.  Locking screw for clamping device

20.  Locking screw for tilt protection

21. Stand bracket

22. Adjustment screw (45°)
    22a. Adjustment screw locknut (45°)

23. Locking screw

24.  Clamping handle

25.  Locking pin

26.  Adjustment screw (90°)
    26a. Adjustment screw locknut (90°)

27.  Scale

28.  Pointer

29.  Flange screw

30. Outer flange

31. Guide bar

32.  Sawing shaft lock

33.  Laser ON/OFF switch

34. Battery cover

35. Laser

36.  Screw (laser)

37. Transport handle

A. 90° engineers square (not included in the scope of delivery)
B. 45° engineers square (not included in the scope of delivery)
C. Allen key, 6 mm
D. Allen key, 3 mm
E. Philips screw (table inlay)

Scope of delivery

Proper use

The cross-cut mitre saw is used for the cutting of wood and plastic, according to the machine size. The saw is not suitable for the cutting of firewood.

WARNING
Do not use the product to cut materials other than those described in the operating manual.
WARNING
The supplied saw blade is only intended for the sawing of wood! Do not use this blade for sawing firewood!

The product may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.
Only suitable saw blades may be used for the product. The use of any type of cutting wheels is prohibited. An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the
operating manual.
Persons who operate and maintain the product must be familiar with the manual and must be informed aboutpotential dangers.
The liability of the manufacturer and resulting damages are excluded in the event of modifications of the product. Despite
use as intended, specific risk factors cannot be entirely eliminated. Due to the design and layout of the product, the following risks remain:

• Contact with the saw blade in the exposed sawing area.
• Reaching into the running saw blade (cutting injury).
• Kick-back of workpieces and workpiece parts.
• Saw blade breakage.
• Ejection of faulty carbide parts of the saw blade.
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.

Please note that our products were not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the product is used in commercial or industrial applications, or for equivalent work.

Safety instructions

General power tool safety warnings
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   a) Keep your work area clean and well-lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety
   a) The connection plug of the electric tool must fit into the socket. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c)  Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
   Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Wear personal protective equipment and always safety goggles. Protective equipment such as a dust mask, non-skid safety shoes, safety helmet or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or rechargeable battery, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
   d) Remove any adjusting tools or spanners/keys before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
   h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such precautionary measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools and attachments. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use electric tools, insertion tools, etc. according to these instructions. Take into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

6.1 Safety instructions for chop and mitre saws

a) Mitre saws are intended to cut wood or woodlike products, they cannot be usedwith abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as the lower protective cover to jam. Sparks from abrasive cutting will burn the lower protective cover, the kerf insert and other plastic parts.
b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
c) The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the saw blade or cut “freehand” in any way. Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting. Start the motor, press the saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
e) Never cross your hand over the intended line of cutting either in front or behind the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.
f) Do not reach behind the fence while the saw blade is spinning. Observe the 100 mm safety distance between hands and the rotating saw blade (this applies to both sides of the saw blade, e.g. also when removing waste pieces of wood). The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
i) Only cut one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may bind on the blade or shift during cutting.
j) Ensure the mitre saw is mounted or placed on a level, firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.
k) Plan your work. Every time you adjust the bevel or mitre angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the protective cover. Without turning the machine “ON” and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
l) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top. Workpieces that are longer or wider than the table of the chop and mitre saw can tip if they are not properly supported. If the cut-off piece or workpiece tips, it can lift the lower protective cover or be thrown by the spinning blade.
m) Do not use another person as a substitute for a table extension or as additional support. Unstable support of the workpiece can lead to the blade becoming jammed. Also, the workpiece could shift during the cutting process, pulling you or your assistant into the rotating blade.
n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
o) Always use a clamp or a fixture designed to properly support round material such as rods or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
p) Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece being thrown.
q) If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts to stop and disconnect the mains plug from the power source and/or remove the rechargeable battery. Then, remove the jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage to the mitre saw.
r) After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
s) Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position. The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

6.2 Safety instructions for the use of saw blades

• Avoid uncontrolled release of the saw unit in the lower end position.
• Do not use damaged or deformed saw blades.
• Do not use saw blades with cracks. Separate cracked saw blades. Repairs are not permitted.
• Do not use saw blades made of high speed steel.
• Check the condition of the saw blades before using saws.
• Make sure that a suitable saw blade for the material to be cut is selected.
• Only use saw blades recommended by the manufacturer. Saw blades designed to cut wood and similar materials must comply with EN 847-1.
• Do not use saw blades made of high-speed alloy steel (HSS steel).
• Only use saw blades for which the maximum permissible speed is not lower than the maximum spindle speed of the saw and which are suitable for the material to be cut.
• Observe the direction of rotation of the saw blade.
• Only use saw blades if you have mastered their use.
• Observe the maximum speed. The maximum speed specified on the saw blade may not be exceeded. If specified, observe the speed range.
• Clean dirt, grease, oil and water off of the clamping surfaces.
• Do not use any loose reducing rings or bushes for the reducing of holes on saw blades.
• Make sure that fixed reducer rings for securing the saw blade have the same diameter and have at least 1/3 of the cutting diameter.
• Make sure that fixed reducer rings are parallel to each other.
• Handle saw blade with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.
• Prior to the use of saw blades, make sure that all protective devices are properly fastened.
• Prior to use, make sure that the saw blade meets the technical requirements of this saw and is properly fastened.
• Only use the supplied saw blade for cutting wood, never for the processing of metals.
• Use only a saw blade with a diameter that matches the specifications on the saw.
• Use additional workpiece supports, if required for workpiece stability.
• Workpiece support extensions must always be secured and used during work.
• Replace table inlays when worn!
• Avoid overheating the saw teeth.
• When sawing plastic, avoid melting of the plastic. Use the correct saw blades for the material to be cut. Replace damaged or worn saw blades immediately. When the saw blade overheats, stop the machine. Allow the saw blade to cool down before using the machine again.
• Use only saw blades that are marked with an equal or higher rotational speed than the rotational speed specified on the electric tool.
• Always ensure that the saw is stable and secure.

6.3 Laser beam
Attention: Laser beam Do not look into the beam Laser class 2

Protect yourself and you environment from accidents using suitable precautionary measures!

• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reflecting surfaces and persons or animals. Even a laser beam with a low output can cause damage to the eyes.

CAUTION
Methods other than those specified here can result in dangerous radiation exposure.

• Never open the laser module. Unexpected exposure to the beam can occur.
• If the product is not used for an extended period of time, the batteries should be removed.
• The laser may not be replaced with a different type of laser.
• Repairs of the laser may only be carried out by the laser manufacturer or an authorised representative.

6.4 Residual risks
The product has been built according to state-ofthe-art and the recognised technical safety rules.
However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the “Safety Instructions” and the “Intended Use” together with the operating manual as a whole are observed.
• Do not load the product unnecessarily: excessive pressure when sawing will quickly damage the saw blade, which results in reduced output of the product in the processing and in cut precision.
• When cutting plastic material, please always use clamps: the parts which should be cut must always be fixed between the clamps.
• Avoid accidental start-up of the product: when inserting the plug into the socket, do not press the on/ off switch.
• Use the product in the way that is recommended in this operating manual. This is how to ensure that your product provides optimum performance.
• Keep your hands away from the working area when the product is in operation.
• Before performing setting or maintenance work, release the on/off switch and pull out the mains plug.

WARNING
This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain circumstances. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical  implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

Technical data

Compound mitre saw:|
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AC motor| 220 – 240 V~ 50 Hz
Nominal power S1| 1200 Watts
Operating mode| S6 25%* 1500 W
Idle speed n0| 4900 rpm
Carbide saw blade| ø 210 x ø 30 x 2.6 mm
Number of teeth| 48
Maximum tooth width of the saw blade| 3 mm
Pivot range| -45 ° / 0° / +45 °
Mitre cut| 0° to 45° to the left
Saw width at 90°| 120 x 60 mm
Saw width at 45°| 80 x 60 mm
Saw width at 2 x 45° (double mitre cut)| 80 x 35 mm
Protection class| II /  (double insulation)
Weight| approx. 6.44 kg
Laser:|
Laser class| 2
Laser wavelength| 650 nm
Power of laser| < 1 mW
Battery:|
Battery type| LR03
Nominal capacity| 2000 mAh
Rated voltage| 1.5 V
Size| Micro AAA

Subject to technical changes!

Operating mode S6
Uninterrupted periodic operation. The mode comprises of a start-up period, a time with constant load and an idle time. The operating time is 10 mins, the relative duty cycle is 25% of the operating time.
The workpiece must have a minimum height of 3 mm and a minimum width of 10 mm. Make sure that the workpiece is always secured with the clamping device.
Noise data

WARNING
Noise can have serious effects on your health. If the machine noise exceeds 85 dB, please wear suitable hearing protection for you and persons in the vicinity.
The noise and vibration values have been determined in accordance with EN 62841-1.

The specified noise emission values have been measured in accordance with a standardised test procedure and can be used to compare one power tool with another.
The specified device emissions values can also be used for an initial estimation of the load.

WARNING
The noise emission values can vary from the specified values during the actual use of the power tool, depending on the type and the manner in which the electric tool is used, and in particular the type of workpiece being processed.
Try to keep the stress as low as possible. For example:
Limit working time. In doing so, all parts of the operating cycle must be taken into account (such s times in which the power tool is switched off or times in which it is switched on, but is not running under a load).

Unpacking

• Open the packaging and carefully remove the product.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the product and accessory parts for transport damage. Immediately report any damage to the transport company that delivered the Product. Later claims will not be recognised.

ATTENTION
The product and the packaging material are not children’s toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

Assembly

Always ensure that the product is stable and secured by fastening it to a workbench, for example.

• The product must be securely installed. Secure the product through the holes on the fixed saw table with 4 screws (not included in the scope of delivery) to a workbench, machine stand or similar.
• Prior to commissioning, all covers and safety devices must be mounted correctly.
• The saw blade must be able to run freely.
• In case of previously machined wood, be aware of any foreign bodies, such as nails or screws, etc.
• Before pressing the on/off switch, make sure that the saw blade is correctly fitted, and that moving parts run smoothly.
• Before connecting of the product, make certain that the data on the type plate matches with the mains power data.

9.1 Fitting the workpiece clamp (15) (Fig. 3)

1. Loosen the locking screw (19) and mount the left or right workpiece clamp (15) to the fixed saw table.
2. Then retighten the locking screw (19).

9.2 Fitting the workpiece supports (18) (Fig. 3-4)

Tool required:
• Allen key, 3 mm (D)

1. Loosen the locking screw (14) and guide the workpiece support  (18) laterally through the hole provided on the fixed saw table.
2. Ensure that the workpiece support (18) is also guided through the two tabs on the underside.
3. Then retighten the locking screw (14) again.
4. Repeat this process on the other side.

9.3 Fitting the stand bracket (21) (Fig. 3-4)

Tool required:
• Allen key, 3 mm (D)

1. Loosen the locking screw (20) on the underside of the saw and guide the stand bracket (21) through the holes provided in the rear of the saw.
2. Then retighten the locking screw (20).

9.4 Attaching the dust bag (17) (Fig. 5)

The saw is equipped with a dust bag (17) for chips.

1. Squeeze together the metal ring on the dust bag and attach it to the outlet opening in the motor area.
2. The dust bag (17) can be emptied via the zip on the underside.

9.4.1 Connection to an external dust extraction system

1. Connect the suction hose to the dust extraction.
2. The dust extraction system must be suitable for the material to be processed.
3. Use a special extraction device to extract dusts that are particularly harmful to health or carcinogenic.

Commissioning

10.1 Checking the safety equipment of the saw blade guard (5) (Fig. 11)

The saw blade guard protects against accidental contact with the saw blade and against flying chips.

Check function
To do this, fold the saw down:

• The saw blade guard must expose the saw blade when it is swung down without touching other parts.
• When the saw is folded up to the initial position, the saw blade guard must automatically cover the saw blade.

10.2 Assembling the cross-cut mitre saw (Fig. 2-4)
Note:
The cross-cut mitre saw can be pivoted left and right with the rotary table. Exact angle adjustment is possible on the basis of the scale.
The angle can be precisely and quickly adjusted from 0° to 45° with locking positions at 0°, 5° 10°, 15°, 22,5°, 31,6°, 40° and 45°.

1. Loosen the rotary table (13) by loosening the locking screw (7).
2.  Use the handle (3) to adjust the rotary table (13) to the desired angle.
3. Retighten the locking screw (7) to lock the rotary table in position.
4. The saw is unlocked from the lower position by gently pressing down on the saw head (4) and, at the same time, pulling out the locking pin (25) from the engine mount.
5. Swivel the saw head (4) upwards.
6. The clamping device (15) can be attached to both sides of the fixed saw table (9). Insert the clamping device (15) into the hole provided on the rear side of the stop rail (8) and secure it with the locking screw (19).
7. The saw head (4) can be tilted to the left to max. 45° by loosening the locking screw (23).
8. Workpiece supports (18) must always be secured and used during work.

10.3 Fine adjustment of the stop for 90° chop cut (Fig. 6)

Tool required:
• 90° engineers square (A)*

• = not included in the scope of delivery!

  1. Lower the saw head (4) and fix it with the locking pin (25).
  2. Loosen the locking screw (23).
  3. Place 90° engineers square (A) between saw blade (6) and rotary table (13).
  4. Loosen the locknut (26a).
  5. Adjust the adjustment screw (26) until the angle between the saw blade (6) and the rotary table (13) is 90°.
  6. Re-tighten the locknut (26a).

Operation

11.1 90° chop cut and rotary table 0° (Fig. 1, 3, 4, 7)

ATTENTION
For 90° chop cuts, the moveable stop rail must be fixed in the inner position.

Hints for clamping:

• Do not work with workpieces that are to small to be clamped in place.
• Reinforce very thin workpieces by sawing through them together with an additional bar. Very thin workpieces may “flutter” or break when sawing Tool required:
• Allen key 3 mm (D)

1. Loosen the locking screw (8b) on the moveable stop rail (8a) and push the moveable stop rail (8a) inwards.
2. The moveable stop rail (8a) must be locked in a position far enough from the inner position that the distance between the moveable stop rail (8a) and the saw blade (6) is no more than 8 mm.
3. Before making the cut, check that no collision could occur between the moveable stop rail (8a) and the saw blade (6).
4. Tighten the locking screw (8b) again.
5. Move the saw head (4) to the upper position.
6. Place the wood to be cut against the stop rail (8) and on the rotary table (13).
7. Secure the material with the clamping device (15) on the fixed saw table (9) to prevent it from shifting during the cutting process. See point 11.9
8.  Unlock the locking switch (2) and press the on/off switch (1) to switch the motor on.
9. Move the saw head (4) with the handle (3) evenly and with light pressure downwards until the saw blade (6) has cut through the workpiece.
10.  When the sawing process is finished, return the saw head to the upper resting position and release the ON/OFF switch (1).

ATTENTION
The return spring automatically raises the product. Do not release the handle after finishing cutting but allow the saw head to move upwards slowly and with a little counterpressure.
11.2 90° chop cut and rotary table 0°-45° (Fig. 1, 3, 4, 7)
The cross-cut mitre saw can be used for angled cuts of 0°-45° to the left and right.
ATTENTION
For 90° chop cuts, the moveable stop rail must be fixed in the inner position.

Tool required:
• Allen key 3 mm (D)

1. Loosen the locking screw (8b) on the moveable stop rail (8a) and push the moveable stop rail (8a) inwards.
2. The moveable stop rail (8a) must be locked in a position far enough from the inner position that the distance between the moveable stop rail (8a) and the saw blade (6) is no more than 8 mm.
3. Before making the cut, check that no collision could occur between the moveable stop rail (8a) and the saw blade (6).
4. Tighten the locking screw (8b) again.
5. Loosen the rotary table (13) by loosening the locking screw (7).
6. Use the handle (3) to adjust the rotary table (13) to the desired angle.
7. Retighten the locking screw (7) to lock the rotary table (13) in position.
8. Make a cut as described in 11.1.

11.3 Fine adjustment of the stop for 45° mitre cut (Fig. 1, 3, 4, 7, 8, 9)

Tool required:
• Allen key 3 mm (D)
• 45° engineers square (B)*

• = not included in the scope of delivery!

  1. Lower the saw head (4) and fix it with the locking pin (25).

  2. Fix the rotary table (13) in the 0° position.
     ATTENTION
     For mitre cuts (inclined saw head), the moveable stop rail must be fixed in the outer position.

  3.  Loosen the locking screw (8b) on the moveable stop rails (8a) and push the moveable stop rails (8a) outwards.

  4. The moveable stop rail (8a) must be locked in a position far enough from the inner position that the distance between the moveable stop rail (8a) and the saw blade (6) is no more than 8 mm.

  5. Before making the cut, check that no collision could occur between the moveable stop rail (8a) and the saw blade (6).

  6. Tighten the locking screw (8b) again.

  7. Loosen the locking screw (23) and tilt the saw head (4) to the left, to 45°, using the handle (3).

  8. Place 45° engineers square (B) between saw blade (6) and rotary table (13).

  9. Loosen the locknut (22a) and the adjustment screw (22) until the angle between the saw blade (6) and the rotary table (13) is exactly 45°.

  10. Re-tighten the locknut (22a).

  11. Then check the position of the angle display. If necessary, loosen the pointer (28) with a Phillips screwdriver, set the scale (27) to 45° position and re-tighten the retaining screw

11.4 0°- 45° mitre cut and rotary table 0° (Fig. 1, 3, 4, 7)
The cross-cut mitre saw can be used for mitre cuts of 0°45° to the left of the work surface.

ATTENTION
For mitre cuts (inclined saw head), the moveable stop rail must be fixed in the outer position.
ATTENTION
For 0°- 45° mitre cuts, only the clamping device (workpiece clamp) on the right must be mounted.

Tool required:
• Allen key 3 mm (D)

1. Loosen the locking screw (8b) on the moveable stop rails (8a) and push the moveable stop rails (8a) outwards.
2.  The moveable stop rail (8a) must be locked in a position far enough from the inner position that the distance between the moveable stop rail (8a) and the saw blade (6) is no more than 8 mm.
3.  Before making the cut, check that no collision could occur between the moveable stop rail (8a) and the saw blade (6).
4.  Tighten the locking screw (8b) again.
5. Move the saw head (4) to the upper position.
6. Fix the rotary table (13) in the 0° position.
7. Loosen the locking screw (23) and tilt the saw head (4) to the left with the handle (3) until the pointer (28) points to the desired angle on the scale (27).
8. Retighten the locking screw (23).
9.  Perform the cut as described under 11.1.

11.5 0°- 45° mitre cut and rotary table 0°-45° (Fig. 1, 3, 4, 7)
The cross-cut mitre saw can be used for mitre cuts of 0°45° to the left of the work surface and of 0°- 45° to the stop rail (double mitre cut).
ATTENTION
For mitre cuts (inclined saw head), the moveable stop rail must be fixed in the outer position.
With a cross-cut saw tilted to 31.6° and a unit tilt of 33.9°, isosceles triangular strips and profiles such as stucco edge profiles can be mitred with the profile side down.
This is particularly advantageous for large profiles that exceed the maximum cutting height with normal insertion.
It also makes it easy to solve problems with the angle at the corners, which is often not right-angled.

ATTENTION
For 0°- 45° mitre cuts, only the clamping device (workpiece clamp) on the right must be mounted.
Tool required:

• Allen key 3 mm (D)

1. Loosen the locking screw (8b) on the moveable stop rails (8a) and push the moveable stop rails (8a) outwards.
2. The moveable stop rail (8a) must be locked in a position far enough from the inner position that the distance between the moveable stop rail (8a) and the saw blade (6) is no more than 8 mm.
3.  Before making the cut, check that no collision could occur between the moveable stop rail (8a) and the saw blade (6).
4. Tighten the locking screw (8b) again.
5. Move the saw head (4) to the upper position.
6. Loosen the rotary table (13) by loosening the locking screw (7).
7. Use the handle (3) to adjust the rotary table (13) to the desired angle
8. Retighten the locking screw (7) to lock the rotary table in position.
9.  Loosen the locking screw (23).
10.  Use the handle (3) to tilt the saw head (4) to the left to the desired angle (see also 11.2).
11. Retighten the locking screw (23).
12. Make a cut as described in 11.1.

11.6 Replacing the saw blade (6) (Fig. 1, 4, 10, 11)

WARNING
Pull out the mains plug before carrying out any setting, servicing or repair work!
ATTENTION
Wear protective gloves when changing the saw blade! Danger of injury!

Tool required:
• Allen key, 6 mm (C)

1. Swivel the saw head (4) upwards and lock it with the locking pin (25).

2. Loosen the fixing screw (5a) of the cover with a Phillips screwdriver.

3. Fold the saw blade guard (5) up sufficiently that the saw blade guard (5) is above the flange screw (29).

4. With one hand, fit the 6mm Allen key (C) to the flange screw (29).

5. Firmly press the saw shaft lock (32), and slowly turn the flange screw (29) clockwise. After max. one turn, the saw shaft lock (32) engages.

6. Then undo the flange screw (29), by applying a slightly greater force in a clockwise direction.

7.  Fully unscrew the flange screw (29) and remove the outer flange (30).

8.  Remove the saw blade (6) from the inner flange and pull it out downwards.

9. Carefully clean the flange screw (29), outer flange (30) and inner flange.

10. Insert the new saw blade (6) in the reverse sequence and tighten.

11. Fold the saw blade guard (5) downwards until the saw blade guard (5) engages in the fixing screw (5a).

12.  Re-tighten the fixing screw (5a).
    ATTENTION
    The cutting angle of the teeth, i.e. the direction of rotation of the saw blade, must correspond to the direction of the arrow on the housing.

13. Before continuing work, check that the safety devices are functioning properly.
    ATTENTION
    After each saw blade change, check that the saw blade runs freely in the table inlay in vertical position as well as when tilted to 45°.
    ATTENTION
    Changing and aligning the saw blade must be carried out properly.

11.7 Switching the laser on / off (Fig. 12)

Switching on:
1. Press the laser ON/OFF switch (33) 1x. A laser line is projected onto the workpiece to be cut, indicating the exact cutting path.
Switching off:
1. Press the laser ON/OFF switch (33) again.
11.8 Calibrating the laser (35) (Fig. 13)
If the laser (35) is no longer showing the correct cutting line, it can be readjusted. Open the screws (36) and adjust the laser by sliding it sideways such that the laser beam hits the cutting teeth of the saw blade (6).
11.9 Operating the workpiece clamp (15) (Fig. 1, 3)

The height of the workpiece clamp (15) can be adjusted via the locking screw (16).

1. Lower the workpiece clamp (15) onto the workpiece.
2. Tighten the locking screw (16).
3. Turn the clamping handle (24) clockwise to clamp the workpiece.
4. In order to loosen the workpiece, proceed in reverse order.

Maintenance

WARNING
Pull out the mains plug before carrying out any setting, servicing or repair work!

12.1 General maintenance tasks

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the product clean with a clean cloth or blow it off with compressed air at low pressure. We recommend that you clean the product directly after every use.
• Oil all moving parts once a month.
• Clean the product at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning  products or solvents; they could attack the plastic parts of the product. Make sure that no water can penetrate the product interior.

12.2 Cleaning the safety equipment of the saw blade guard (5) (Fig. 11)

Check the saw blade guard for dirt before each start-up.
Remove old shavings and wood splinters using a brush or similar suitable tool.
Make sure the guide bar (31) moves smoothly.
12.3 Replacing laser batteries (Fig. 12)

1. Remove the battery cover (34). Remove the 2 batteries.
2. Replace both batteries with the same or equivalent battery types. Make sure that they are inserted with the same polarity as the used batteries.
3. Close the battery cover (34).

12.4 Replacing the table inlay (10) (Fig. 1, 15)

WARNING
With a damaged table inlay there is a risk of small parts jamming between table inlay and saw blade, blocking the saw blade.
Immediately replace damaged table inlays!

1. Remove the Phillips screw (E) on the table inlay (10).
   If necessary, rotate the rotary table (13) and angle the saw head (4) to be able to reach the Phillips screw (E).

2. Remove the table inlay (10).

3.  Insert the new table inlay (10).

4. Tighten the Phillips screw (E) on the table inlay (10).

12.5 Brush inspection (Fig. 16)
If the product is new, check the carbon brushes after the first 50 operating hours or if a new brush has been mounted. After the initial check, check every 10 operating hours.

• If the carbon is worn down to a length of 6 mm, or the spring or the shunt wire is burnt or damaged, both brushes must be replaced.
• If the brushes are found to be usable after removal, they can be reinstalled.
• To maintain the carbon brushes, open both locks anti-clockwise. Then remove the carbon brushes.
• Re-insert the carbon brushes in reverse order.

Transport (fig. 14)

1. Tighten the locking screw (7) to lock the rotary table (13).
2. Push the saw head (4) downwards and lock it with the locking pin (25). The saw is now locked in the lower position.
3.  Carry the product by the transport handle (37).
4.  To reassemble the product, proceed as described in
5.  Commissioning, } Page 9, Operation, } Page 10.

Storage

Store the product and its accessories in a dark, dry and frost-free place that is inaccessible to children.
The optimum storage temperature is between 5°C and 30˚C.
Store the product in its original packaging.
Cover the product to protect it from dust or moisture.
Store the operating manual with the product.

Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer’s mains connection as well as the extension cable used must also comply with these regulations.
15.1 Important information
In the event of overloading, the motor will switch itself off. After a cool- down period (time varies) the motor can be switched back on again.
**WARNING**
The maximum permissible mains impedance Zmax of the product is 0.323 Ohm. As a user of this product, you must determine, in consultation with the power supply company if necessary, that the product is only connected to a supply whose impedance is less than or equal to Zmax!

15.2 Special connection conditions

• The product fulfils the requirements of EN 61000-3-11 and is subject to special connection requirements. This means that use at any freely selectable connection points is not permitted.

• The product can cause temporary voltage fluctuations in unfavourable mains conditions.

• The product is intended exclusively for use at connection points which
  a) do not exceed a maximum permitted mains impedance “Z” (Zmax. = 0.323 Ω), or
  b) have a continuous current carrying capacity of the mains of at least 100 A per phase.

• As the user, you are required to ensure that the connection point at which you wish to operate the product fulfils one of the requirements mentioned,
  a) or b). If  necessary, consult with your energy supplier in this regard.

15.3 Damaged electrical connection cables

The insulation on electrical connection cables is often damaged.
This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors,
• Kinks where the connection cable has been improperly fastened or routed,
• Places where the connection cables have been cut due to being driven over,
• Insulation damage due to being ripped out of the wall socket,
• Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life- threatening due to the insulation damage.
Check the electrical connection cables for damage regularly.
Ensure that the connection cables are disconnected from electrical power when checking for damage.
Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the same designation “H05VV-F”.
The printing of the type designation on the connection cable is mandatory.
Safety information for replacing damaged or defective mains connection cables Connection type X
If the mains connection cable of this product is damaged, it must be replaced by a specially prepared mains connection cable which can be  obtained from the manufacturer or its service department.

15.4 AC motor
Connections and repair work on the electrical equipment may only be carried out by electricians.

• The mains voltage must be 220 V – 240V~.
• Extension cables up to 25 m long must have a crosssection of 1.5 mm².

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Motor data – type plate

Repair & ordering spare parts

After repairs or maintenance, make sure that all safetyrelated parts are installed and are in perfect condition. All parts which may cause injury must be kept where they are inaccessible to children or others.
ATTENTION
According to the German Product Liability Act, no liability is accepted for damage caused by improper repairs or by not using original spare parts.
Such work should be performed by a customer service centre or an authorised specialists. The same applies to accessory parts.
Connections and repairs
Connections and repair work on the electrical equipment may only be carried out by electricians.
16.1 Service information
With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.
Wearing parts: carbon brushes, saw blade, table inlay, saw dust bag = not included in the scope of delivery!

Disposal and recycling

Notes for packaging
The packaging materials are recyclable.
Please dispose of packaging in an environmentally friendly manner.
Notes on the electrical and electronic equipment act [ElektroG] Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed non-destructively before disposal! Their disposal is regulated by the battery act.

• Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their personal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must notbe disposed of with household waste.

• Waste electrical and electronic equipment can be handed in free of charge at the following places:
  – Public disposal or collection points (e.g. municipal works yards)
  – LIDL offers you return options directly in the shops and markets. Return and disposal are free of charge.
  – Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.
  – Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Union, different regulations may apply to the disposal of waste electrical and electronic equipment.

Information on the battery act [BattG]
Used batteries and rechargeable batteries do not belong in household waste, but should be collected and disposed of separately.

• For safe removal of batteries or rechargeable batteries from the electrical device and for information on their type or chemical system, please refer to the additional information in the operating or assembly instructions.

• Owners or users of batteries and rechargeable batteries are legally obliged to return them after use. The return is limited to household quantities.

• Old batteries may contain pollutants or heavy metals that can harm the environment or human health. Recycling old batteries and using the resources they contain helps to protect these two important issues.

• The symbol of the crossed-out dustbin means that batteries and rechargeable batteries must not be disposed of with household waste.

• If the signs Hg, Cd or Pb are also located below the dustbin symbol, this stands for the following:
  – Hg: Battery contains more than 0.0005% mercury
  – Cd: Battery contains more than 0.002% cadmium
  – Pb: Battery contains more than 0.004% lead

• Rechargeable batteries and batteries can be returned free of charge to the following places:
  – Public disposal or collection points (e.g. municipal works yards)
  – Sales points for batteries and rechargeable batteries
  – Take-back points of the common take-back system for old device batteries
  – Take-back point of the manufacturer (if not a member of the common take-back system)

• These statements are only valid for rechargeable batteries and batteries sold in the countries of the European Union and subject to the European Directive 2006/66/EC. Different provisions can apply to the disposal of rechargeable batteries and batteries in countries outside the European Union.

Troubleshooting

Arrange for inspection of the machine by a specialist. Never repair the motor yourself. Danger! Check mains fuses and replace as necessary
The engine runs slowly and does not reach the operating speed.| Voltage too low, coils dam- aged, capacitor burnt.| Have an electrician check the voltage. Arrange for in- spection of the motor by a specialist. Arrange for re- placement of the capacitor by a specialist.
Engine noise producing excessive| Coils damaged, motor de- fective.| Arrange for inspection of the motor by a specialist.
The engine does not reach full power.| Circuits in the network are overloaded (lamps, other motors, etc.).| Do not use any other products or motors on the same circuit.
Motor overheats easily.| Overloading of the motor, insufficient cooling of the motor.| Avoid overloading the motor while cutting, remove dust from the motor in order to ensure optimal cool- ing of the motor.
Saw cut is rough or wavy.| Saw blade dull, tooth shape not appropriate for the ma- terial thickness.| Resharpen saw blade and/or use suitable saw blade.
Workpiece pulls away and/or splinters.| Excessive cutting pressure and/or saw blade not suit- able for use.| Insert suitable saw blade.

Warranty certificate

Dear Customer,
All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card.
Of course, if you would prefer to call us then we are also happy to offer our assistance under the service number printed below. Please note the following terms under which guarantee claims can be made:

• These guarantee terms cover additional guarantee rights and do not affect your statutory warranty rights. We do not charge you for this guarantee.
• Our guarantee only covers problems caused by material or manufacturing defects, and it is restricted to the rectification of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), effects of force or external influences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device.

The guarantee is rendered null and void if any attempt is made to tamper with the device.

• The guarantee is valid for a period of 3 years starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fitted. This also applies when an on-site service is used.
• In order to assert your guarantee claim, please contact the service partner shown below. If the complaint is within the guarantee period, we will provide you with a return slip, with which you can return your defective device free of charge to us. It would help us if you could describe the nature of the problem in as much detail as possible. If the defect is covered by our guarantee then your device will either be repaired immediately and returned to you, or we will send you a new device.

Of course, we are also happy offer a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address.

Service-Hotline (GB):
00800 4003 4003
Service-Email (GB):
service.GB@scheppach.com
Service Address (GB):
Forest Park & Garden
Coed Court, Taffsmead Road
Treforest, Ind. Estate,
Pontypridd CF375SW| Service-Hotline (IE):
00800 4003 4003
Service-Email (IE):
service.IE@scheppach.com
Service Address (IE):
LetMeRepair
1 Langlands Court /
Kelvin South Business Park
East Kilbride G75 0YB| Service-Hotline (NI):
00800 4003 4003
Service-Email (NI):
service.NI@scheppach.com
Service Address (NI):
Forest Park & Garden
Coed Court, Taffsmead Road
Treforest, Ind. Estate,
Pontypridd CF375SW
---|---|---

At www.lidl-service.com you can download this and many more manuals, product videos plus installation software.
The QR code takes you directly to the Lidl service page (www.lidl- service.com) and you can open your operating manual by entering the article number (IAN) 436629_2304.

EU Declaration of Conformity
Translation of the original EC declaration of conformity
Scheppach GmbH, 69, D-89335 Ichenhausen
hereby declares the following conformity under the EU Directive and standards for the following article

Noise: measured LWA
= xx dB; guaranteed LWA
= xx dB
P = xx KW; L/Ø = cm
Notified Body:
Notified Body No.:
X 2006/42/EG| | 2016/1628/EU
Annex IV
Notified Body:
Notified Body No.:
Certificate No.:| | Emission. No:

Standard references:
EN 62841-1:2015/A11:2022; EN IEC 62841-3-9:2020/A11:2020; EN IEC 55014-1:2021; EN IEC 55014-2:2021;
EN IEC 61000-3-2:2019/A1:2021; EN IEC 61000-3-11:2019
This declaration of conformity is issued under the sole responsibility of the manufacturer.

• The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Ichenhausen, 13.07.2023
**First CE: 2019
Subject to change without notice

Signature:
Documents registrar:** Tobias Ihle
Günzburger Str. 69, D-89335 Ichenhausen

SCHEPPACH GMBH
Günzburger Str. 69
D-89335 Ichenhausen

FSC
www.fsc.org
MIX
Paper from
responsible sources
FSC* C160318
Status of the information
Update: 07/2023 · Ident.-No.: 436629_2304_3901247979, 39012479916

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