POWER FIST 9181488 Air Ratchet and Socket Set Instruction Manual

POWER FIST 9181488 Air Ratchet and Socket Set

SPECIFICATIONS

• Head Size: 1.63 in.
• Air Inlet 1/4 in.
• Square Drive Size 3/8 in.
• Pressure Rating 90 PSI
• Average CFM @ 15 Second Run Time 3.9 CFM
• CFM @ Full Load 15.6 CFM
• Torque Range 10 to 70 ft-Ib
• Max. Torque 80 ft-Ib
• Speed Rating 180 RPM
• Min. Hose Size 3/8 in.
• Overall Length 15 in.
• Material Alloy steel, aluminum alloy and plastic

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.
DANGER!
This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.

WARNING!
This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.

CAUTION!
This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE!
This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal iniury.

INTRODUCTION

This air ratchet helps you easily and effectively tighten and loosen nuts and bolts. It’s made from lightweight, durable aluminum, delivers 80 ft-lb of torque with a free speed of 180 RPM, requires 3.9 CFM @ 90 PSI and features a compact head for use in confined spaces.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment. Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well- lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI)-

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z871 standards based on the type of work performed.
2. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.
   • a. Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.
3. Wear protective clothing designed for the work environment and tool.
4. Non-skid footwear is recommended to maintain footing and balance in the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects. This tool and its air source may cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.

PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and balance enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the workpiece by hand or against your body may lead to personal injury.
5. Securely hold this tool using both hands. Using a tool with only one hand can result in loss of control. Keep hands clear of the exposed rubber portions of the hose.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
WARNING! Immediately release the trigger if the tool’s bit becomes stuck or jammed. The tool’s torque could twist your arm and cause injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if any parts are damaged, broken or misplaced. Repair or replace the parts.
3. Keep your fingers away from the trigger/switch while carrying the tool, attaching an air hose or an accessory. Lock the trigger/switch safety if available.
4. Never point the air stream or tool at any point of your body, other people or animals. Debris and dust ejected at high speed can cause an injury.
5. Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors or solid particles. Never inhale compressed air directly from the pump or air tool.

AIR TOOL PRECAUTIONS

1. Use only clean and dry compressed air as a power source. Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
3. Discontinue tool use if it does not work properly or air is leaking. Tag or mark the tool as ‘defective or out of service until repaired.
4. Check the manufacturer’s maximum pressure rating for air tools and accessories. Compressor outlet pressure must be regulated to never exceed the maximum pressure rating of the tool (see Specifications). Exceeding the maximum PSI rating can create a bursting hazard, causing injury and property damage.
5. Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.
6. Never use oxygen, combustible gas or any other bottled gas as a power source. Any power source other than an air compressor could cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after each use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply on. Turn off the compressed air supply and bleed the air tool of any remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at high speeds from the compressed air stream. Always wear OSHA approved safety glasses to protect the eyes during operation of the air compressor.
10. Always turn off the air compressor and drain tank pressure completely before attempting maintenance or attaching air tools. Release pressure slowly from the system.

AIR HOSE PRECAUTIONS

1. Inspect the tool’s air hose for cracks, fraying or other faults before each use. Discontinue use if the air hose is damaged or hissing is heard from the air hose or couplers. Replace the defective air hose.
2. Do not allow people, mobile equipment or vehicles to pass over the unprotected air hose. Position the air hose away from high traffic areas, in a reinforced conduit or place planks on both sides of the air hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
   • a. Never carry the tool by the air hose.
   • b. Keep the air hose behind the tool and out of the tool’s work path.
   • c. Keep the air hose away from heat, oil, sharp edges or moving parts. Do not wrap the air hose around the tool as sharp edges may pierce or crack the air hose. Gently coil the hose and either hang on a hook or fasten with a device to keep hose together when storing.
4. A damaged or disconnected air hose under pressure may whip around and inflict personal injury or damage the work area. Secure the compressor’s air hose to a fixed or permanent structure with clamps or cable ties.

COMPRESSOR TANK PRECAUTIONS

DANGER! Do not use an air tank beyond its expiration date. A tank rupture or explosion may kill or cause a serious injury to yourself or a bystander. Disable and discard the air tank according to the your municipality by-laws.

1. Never drill into, weld, patch or modify the air tank. Immediately replace the tank or compressor if an air leak develops. The leak may lead to a rupture.
2. Never make adjustments to the components that control tank pressure. Serious injury or death may occur if modifications are made to the pressure switch, safety relief valve or other components that control the tank pressure.
3. Check operation of the pressure relief valve on a regular basis and never operate without a factory approved pressure relief valve. Do not make alterations to the factory operating pressure settings.

VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to Vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
2. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused by or worsened from tool use.
3. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
4. DO NOT use this tool if one of the following applies:
   • a. Pregnant
   • b. Impaired blood circulation to the hands
   • c. Past hand injuries
   • d. Nervous system disorders
   • e. Diabetes
   • f. Raynaud’s Disease
5. Do not smoke while operating the tool. Nicotine reduces the blood flow to the hands and fingers, increasing the risk of vibration-related injury.
6. Wear suitable gloves to reduce the effects of vibration.
7. Use the tool with the least amount of vibration, when there is a choice between different processes.
8. Do not use for extended periods. Take frequent breaks when using this tool.
9. Let the tool do the work. Grip the tool as lightly as possible (while still keeping safe control of it).
10. To reduce vibrations, maintain the tool as explained in this manual. If abnormal vibrations occur, stop using this tool immediately.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury. Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the Identification Key are included.

IDENTIFICATION KEY

• A. Air inlet
• B Trigger
• C. Air ratchet
• D. Square drive anvil
• E. Forward/reverse switch

ASSEMBLY & INSTALLATION

Letter references in parenthesis (A) refer to the included Identification Key.

AIR COUPLER PLUG

IMPORTANT! Vibration may cause failure if a quick coupler is connected directly to the air tool. To overcome this, connect a leader hose to the tool. A quick coupler may then be used to connect the leader hose to the air line hose. Prepare a standard 1/4 in. NPT male air coupler plug for use with your tool.

1. Wrap the external threads of the male coupler plug with sealant tape.
   • a. Wrap tape in a clockwise direction so it will not unravel.
   • b. Do not tape all the threads. Leave several leading threads unwrapped for easier alignment.
2. Screw the air coupler plug into the tool’s air inlet (A) and tighten with a wrench until snug.
3. Run the compressor at a low volume and check the connection for air leaks. Do not use the tool until all air leaks are repaired or the faulty component is replaced.

SOCKET

WARNING! The torque of the air ratchet is 80 ft-lb. Make sure that the nut or bolt you are using the tool to tighten can withstand the rated torque and is rated for 180 RPM or greater. If available, check the recommended torque specifications for the nut.

1. Turn off the air compressor and disconnect the air hose from the air inlet (A) when changing sockets.
2. Select the appropriately sized 3/8 in. drive impact socket for the job. Only use impact sockets which are specifically designed for use with an air ratchet. Do not use worn or damaged sockets.
3. Push and snap the socket (not included) onto the anvil (D).
4. Attach the air hose and turn the air compressor on.

OPERATION

Change the anvil rotation direction with the forward/reverse switch (E) to either loosen or tighten the nut or bolt.

1. Connect the air ratchet to the air hose.
2. Place the socket over the fastener, grip the air ratchet firmly and gently squeeze the trigger (B).
   • a. If the tool stalls while tightening, do not raise the output pressure of the air compressor above 90 PSI. Pressure above 90 PSI will strip the workpiece and damage the tool, potentially causing tool failure and serious injury. Use other appropriate methods and tools to tighten the nut.
3. This tool will stop operation/rotation a few seconds after the trigger is released.
4. When the fastener is tightened or loosened, release the trigger and remove the tool and socket.
5. Use a mechanical torque wrench to check the fastener torque after tightening.
6. When finished with the tool, turn off the air compressor, discharge any residual air remaining in the tool and disconnect the air hose. Put the air ratchet away in a safe storage area.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool clean, dry and free from oil/grease at all times.
6. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

AIR TOOL LUBRICATION

NOTICE! Only use air tool oil to lubricate the tool. Other lubricants are not suitable and will damage the tool or cause a malfunction during use.
NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating oil acts as a solvent that will dissolve the tool’s grease packing and may damage the O-rings, causing the tool to seize or malfunction.

1. All air tools have an internal coating of grease to prevent corrosion during shipping and storage. Remove this grease by adding a generous amount of air tool oil in the air inlet and then run the tool under no load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tool’s male air coupler plug before each use and after every hour of continuous use. The tool will not work properly without lubrication and parts will wear prematurely.
3. Avoid adding too much air tool oil as this can cause premature power loss and eventual tool failure. A qualified technician will need to take the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing it for an extended period of time (overnight, weekend, etc.). Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store it in a clean and dry location.

DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

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