DEWERT OKIN MICRODRIVE 3 Recliner Motor Installation Guide

DEWERT OKIN MICRODRIVE 3 Recliner Motor

Specifications

• Product Name: MICRODRIVE 3
• Configurations: MICRODRIVE 3 MDZ3, MICRODRIVE 3 MD1-3, MICRODRIVE 3 MD2-3

Foreword

Document revision history

specific- tions,

Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:

• failure to observe these instructions,
• changes made to this product that have not been approved by DewertOkin, or
• the use of replacement parts that have not been approved or manufactured by DewertOkin.
  • We reserve the right to make unannounced technical changes in the course of our continual product improvement process!

Creation of a complete operating instruction manual for the entire end product

• These instructions are only intended to be used by the end-product manufacturer. They should not be given to the operator of the end product. The factual information contained within may be used as a basis when creating the end-product manual.
• The warning and danger notices are best suited for use in the end product’s manual. However, it is not sufficient to simply follow these notices. You should also carry out an internal risk assessment for your end product. This can then be used as the basis for the safety notices in your manual.
• These installation instructions do not contain all the information required to safely operate the end product. They only describe the installation and operation of the drive as partially completed machinery.
• The instructions are intended for the technicians responsible for manufacturing an end product and not for the operators of the end product.

General Information

Configurations
The MICRODRIVE 3 drive is run in several different configurations. The MICRODRIVE 3 name, as used here, also includes the MICRODRIVE 3 MDZ3, MICRODRIVE 3 MD1-3 and MICRODRIVE 3 MD2-3 configurations.

About these installation instructions

• These installation instructions must be followed closely to install this drive successfully and safely in the end product. These instructions are not an operating manual for the end product.
• These instructions will help you to minimize danger. They will also help you to increase the reliability and lifespan of the device.

CAUTION: The notices in these instructions must be followed! Following the guidelines during installation and connection procedures will help to minimize:

• the risk of accident and injury, and
• damage to the drive system or the end product.

These installation instructions have been written with due care and attention. However, we cannot guarantee that the data, images, and drawings are complete and correct nor do we accept any liability for the information contained therein, unless required by law.

Availability of this document
As a manufacturer of the end product, you are obligated to comply with the Machinery Directive
2006/42/EC. This directive stipulates that the installation instructions must be kept on file for governmental inspection purposes.

• Safety notices within the installation instructions and the operating instructions for the entire machine

The manufacturer of the end product is only permitted to operate the MICRODRIVE 3 drive (by itself an incomplete machine)

• when the end product (for which the MICRODRIVE 3 drive is intended) complies with all protective measures specified in the Machinery Directive 2006/42/EC, and
• when the manufacturer expressly declares the compliance of the end product.

The manufacturer of the end product must create a manual for the users of that product. The safety notices in the end-product manual must be written based on the end product’s risk assessment.

Conventions used
Notices which do not relate to safety are indicated in these instructions with a triangle:

• Triangular notice symbol

Safety notice explanations

CAUTION: CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: NOTICE is used to address practices that are not related to personal injury but may result in damage to the product or surroundings.

Safety notices

Proper and intended usage
The MICRODRIVE 3 drive is meant to be installed in an end product.

• It provides motor adjustment capabilities for movable parts. It should be used in conjunction with suitable fitting brackets and mechanics.
• It can be used for such applications as beds, chairs, and tables.
• According to EN 60335-1, Section 19.7 – locked motor for max. 30 sec.

CAUTION: Risk of accident
This drive should only be used for the applications described above. Any other use is forbidden. Improper usage can lead to accidents or destruction of the unit. Such non-approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the end-product manufacturer against the manufacturer.

Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your product manual to inform the users of your end product.

The MICRODRIVE 3 drive should not be used:

• in any environment where combustible or explosive gases or vapors (e.g., anaesthesiology) may be present,
• with pulling or pushing forces that exceed those specified on the rating plate,
• in any application that will be cleaned with an automated washing system,
• in a moist environment,
• outdoors.

The MICRODRIVE 3 drive can be used by children of 8 years and older, persons with reduced physical, sensory, or mental capabilities, or persons with a lack of experience or knowledge when they are supervised or instructed concerning the safe use of the device and when they understand the resulting risks. Do not allow children to play with this device. The cleaning and user mainte- nance must not be carried out by children without supervision.

• You should only use spare parts that have been manufactured or approved by DewertOkin. Only these parts will guarantee a sufficient level of safety.

Selection and qualification of personnel
The installation of the drive in the end product may only be performed by qualified personnel.

Rating plate
The rating plates shown are an example; the specifications for your drive may differ from this illustration.

Description

The MICRODRIVE 3 drive is an electrically driven motor that is responsible for moving the end product in a linear direction. This adjustment is created by the in and out movement of a stroke pipe. The MICRODRIVE 3 drive is controlled using an Okin handset.
The technical specifications for the variants are listed in Chapter 4 “Technical Specifications”. The variants differ according to their:

• Working performance,
• Speed,
• Pushing and pulling forces,
• Dimensions and stroke,
• Clevises (stroke pipe, gear)
• Mount for the stroke pipe (refer to section 3.1.2),
• Connection variants (refer to section 3.1.3).

Components

• A Head-of-stroke pipe
• B Electrical connection
• C Motor
• E Guidance profile
• D Gear clevis

Stroke pipe head variants

• A Stroke pipe head with slot / with hole
• B Stroke pipe head without slot / with a hole
• C Stroke pipe head (metal)
• E Stroke pipe head with hole
• G Stroke pipe head with slot / with hole (metal)
• D Stroke pipe with reduced end
• F Stroke pipe with hole (optional distance

Attachment of the stroke pipe
There are two types of stroke pipes available for different types of applications. The stroke pipe can be screwed onto the spindle screw or it can be mounted unattached. The drive only exerts pushing force when the stroke pipe is mounted loosely (unattached). The motions of the drives for these two versions are shown in the following illustrations.

• If the stroke pipe is unattached, then the end product can be designed to prevent the stroke pipe from coming out during operations. This can be accomplished by implementing a fixed end-stop mechanism (refer to the “Safety notices to observe during installation” in the “Installation” chapter).

Connection options
There are different power supply options for the MICRODRIVE 3 drive:

• LS plug,

• 5-pin plug,

• 3-Pol-Stecker,

• Motor control cable

• An LS plug for the MICRODRIVE 3 MDZ3

• B 5-pin plug for the MICRODRIVE 3 MDZ3

• C 3-pin plug for the MICRODRIVE 3 MDZ3

• D Motor control cable for the MICRODRIVE 3

  • MD1-3
  • D1 Handset connection
  • D2 Power supply connection

• E Motor control cable for the MICRODRIVE 3 MD2-3

  • E1 Handset connection
  • E2 Power supply connection
  • E3 Connection for an additional slave drive

Technical specifications

the rating plate on the drive)
Permitted push force| Max. 4000 N, depending on version (refer to the rating plate on the drive)
Permitted pull force| Max. 1500 N, depending on version (refer to the rating plate on the drive)
Mode of operation1) under max. rated load| Intermittent duty 1 min ON / 8 min OFF
Protection class2)| III
Noise level| ≤ 65 dB(A)
Drive Type| Single drive
Load type| Push/pull
Adjustment speed3)| Up to 30 mm/second, depending on the version
Protection degree| IP20
Stroke| < 400 mm
Color| Black
Dimensions and weight
Length x width x height| Min. 129 mm x 148 mm x 51 mm
Weight| Approx. 1.5 kg, depending on version
Ambient conditions for operation, storage, and transport
Transport/storage temperature| From -20 °C to +50 °C

From -4 °F to +122 °F

Operating temperature| From +10 °C to +40 °C

From +50 °F to +104 °F

Relative humidity| From 30% to 75%
Air pressure| From 800 hPa to 1060 hPa
Height| < 2000 m

1. Mode of operation: intermittent duty 1 min./ 8 min. This means that after the unit is operated with its rated load for up to one minute it must then be paused for 8 minutes. The system can malfunction if this pause is not observed!
2. Safety extra low voltage
3. Adjustment speed: the speed at which the clevis can move under no load (the speed varies depending on the load).

Installation

Safety notices to observe during installation
Basic safety rules must be followed to ensure that the end product can be continually oper-ated safely. The following rules must be observed while using the end product and while installing the drive.

Avoiding fatigue fractures

• Install the drive in the end product so that it is properly aligned. This will help prevent shear stress.
• Do not position the drive at a slanted angle when installing it in the end product. A slanted angle between the intended direction of movement of the end product and the drive’s direction will create shear stress and could lead to a fatigue fracture.
• Be sure to install the drive so that it can always move freely in all operative states.
• You should never screw the stroke pipe into the drive.

Avoiding an overrun of the stop point with the end product

• Your end product should contain mechanical end stops. These will limit the drive movement and significantly increase operational safety. DewertOkin recommends that you build such mechanical end stops into your end product.

Make sure that your operating instructions inform the user of these safety points.

Installation procedure

NOTICE: Carry out the assembly of the drive when the application is in a no-load position.

• In its final position, the drive must be either fully retracted or extended.
• Damage to the drive is prevented only in in no-load position and a safe assembly is ensured.

An installation example

• A Safety clip
• B Bracket for securing the drive (on the stroke pipe side)
• C Head of stroke pipe
• E Gear clevis
• D Mounting bolt
• F Bracket for securing the drive (on the motor side)

In the following example, the installation of the MICRODRIVE 3 drive into the end product is shown using the mounting bolt.

Certain details may change because of technical changes.

1. Move your product into a position where it is supporting no load.

2. Push the drive’s gear clevis (E) onto the bracket (F).

3. Insert the mounting bolt (D) into the bracket (F).

4. Secure the mounting bolt (D) with the safety clip (A).
   Option 1 Option 2 NOTICE: You should never screw the stroke pipe into the drive. A stroke pipe that has been screwed into the drive can result in fatigue fractures.

5. If the stroke pipe clevis (C) does not align exactly with the gear clevis (E), the stroke pipe may be unscrewed out of the drive by no more than a half-turn.
   NOTICE: The stroke pipe may only be turned one-half rotation out of the drive. Do not rotate the stroke pipe further out. An over-rotation can lead to unsafe operations.

6. Attach the stroke pipe (C) using a mounting bolt (D) to the fitting (B).

7. Secure the mounting bolt (D) with the safety clip (A).

8. You may now connect the drive’s electrical connection (refer to section 5.2.2).

Electrical connection

CAUTION: Danger of pinching/crushing injuries!
The electrical components may be connected or disconnected only when the mains power and the battery plug (when present) are disconnected. This ensures that uncontrolled movements cannot be triggered.

• If the hand switch will be used to control two drives, you must first connect both drives electronically to each other (for example, over a control unit or double drive). Then you can connect the handset.

Routing the electrical cables
When routing the cables, be sure that:

• the cables cannot get jammed,
• no mechanical load (such as pulling, pushing, or bending) will be put on the cables, or
• the cables cannot be damaged in any way.

Fasten all cables (especially the mains cable) to the end product using sufficient strain relief and kink prevention methods. Be sure that the design of the end product prevents the main cable from coming into contact with the floor during transport.

Dismantling

CAUTION: Danger of pinching/crushing injuries!

• The electrical components may be connected or disconnected only when the mains power and the battery plug (when present) are disconnected. This ensures that uncontrolled movements cannot be triggered.
• Be sure to carry out work on the drive in a position so that no loads are bearing on it. Only in this way can you be sure to avoid any risks of crushing or injury.

1. Move your product into a position where it is supporting no load.
2. If multiple drives are connected electrically, they should be disconnected from each other.
3. Remove the security clips and the mounting bolt.

Notes on operation

These installation instructions do not contain all the information required for the safe operation of the end product. They only describe the installation and operation of the drive as components (as de-fined in the Machinery Directive as a “partially assembled piece of machinery”).

Power-on time / intermittent operations

NOTICE

• The MICRODRIVE 3 drive has been designed for intermittent operations. Intermittent operation is an operational mode where the drive must pause after a specified maximum period of opera-tion (power-on time). The drive can overheat when these pauses are not maintained.
• The MICRODRIVE 3 drive must operate with an intermittent duty of 1 min. ON / 8 min. OFF. This means that after the unit is operated with its rated load for up to one minute it must then be paused for 8 minutes.

Shutting off the drive
To shut off the drive, unplug the mains power plug and the battery plug (when present)! The power plug must always be accessible during operations so that emergency shut-off is possible.

Avoiding cable damage
Be sure that your operating instructions inform the user about the possible cable risks.

NOTICE: The cables (in particular the electrical connection for the drive and the power supply cable for the drive system) must not be squashed or crushed. To prevent damage to the drive, no mechanical strain should be placed on the cables.

Maintenance and cleaning

Maintenance
The MICRODRIVE 3 drive does not require maintenance.

Cleaning
Clean the MICRODRIVE 3 drive as needed using a dry, antistatic cloth.

NOTICE

• Always disconnect the mains power plug from the drive system (and the battery plug if present) before you start to clean the unit!
• Never clean the drive in an automated washing system or with a high-pressure cleaner. Do not allow fluids to penetrate the drive. Damage to the system could result.
• Do not use a cleanser that contains benzene, alcohol, or similar solvents.
• Make sure that you do not damage the drive’s connecting cable.

Disposal

Packaging material
The packaging material should be sorted into recyclable components and then disposed of in ac-cordance with the appropriate national environmental regulations (in Germany according to the re-cycling law KrWG from 01.06.2012; internationally according to the EU Directive 2008/98/EC (Waste Framework Directive WFD as of 12.12.2008)).

Drive components

• The MICRODRIVE 3 drive consists of electronic components, cables, and metal and plastic parts. You should observe all corresponding national and regional environmental regulations when disposing of the MICRODRIVE 3 drive.
• The disposal of the product is regulated in Germany by Elektro-G, internationally by the EU Di-rective 2012/19/EC (WEEE), or by any applicable national laws and regulations.

The MICRODRIVE 3 drive should not be disposed of with normal household waste!

Declaration of Incorporation
According to Appendix II of the EU Machinery Directive 2006/42/EC

The manufacturer:

• DewertOkin GmbH
• Weststraße 1
• 32278 Kirchlengern
• Deutschland – Germany

declares that the incomplete machines described below

• MICRODRIVE 3 MDZ3
• MICRODRIVE 3 MD1-3
• MICRODRIVE 3 MD2-3

complies with the following basic requirements of the Machinery Directive (2006/42/EC):

Sections:
1.1.3; 1.3.3; 1.3.4; 1.3.7; 1.5.1; 1.5.2;  1.5.5; 1.5.6; 1.5.7; 1.5.8; 1.5.9; 1.5.10; 1.5.13

You may only operate this incomplete machine after you have confirmed that the end product (into which this machine will be installed) complies with the Machinery Directive 2006/42/EC.

On reasonable request, the manufacturer is obliged to send the special documentation accompanying the partially completed machinery in electronic form to the appropriate national institution. The special technical documents corresponding to the machine have been created according to Appendix VII, part B.

For the preparation of the technical documentation is authorized:

• DewertOkin GmbH
• Weststraße 1
• 32278 Kirchlengern
• Tel.: 05223 979-0
• Deutschland – Germany

Dr.-Ing. Josef G. Groß Geschäftsführer / Managing Director

EU Declaration of Conformity

• In compliance with Appendix IV of the EMC-Directive 2014/30/EU
• In compliance with Appendix IV of the LVD-Directive 2014/35/EU
• In compliance with Appendix VI of the EU RoHS Directive 2011/65/EU (incl. Commission delegated Directive (EU) 2015/863)

The manufacturer

• DewertOkin GmbH
• Weststraße 1
• 32278 Kirchlengern
• Deutschland – Germany

declares that the following product

• MICRODRIVE 3 MDZ3
• MICRODRIVE 3 MD1-3
• MICRODRIVE 3 MD2-3

with DewertOkin control unit
meets the requirements of the following EU directives:
Electromagnetic Compatibility Directive 2014/30/EU

Low Voltage Directive 2014/35/EU
COMMISSION DELEGATED DIRECTIVE (EU) 2015/863 of 31 March 2015 amending Annex II to Directive 2011/65/EU of the European Parliament and of the Council as regards the list of restricted substances.

Applied standards:

• EN 60335-1:2012/A11:2014
• EN 55014-1:2006/A1:2009/A2:2011
• EN 55014-2:1997/A1:2001/A2:2008
• EN 61000-3-2:2014
• EN 61000-3-3:2013
• EN 62233:2008

This declaration of conformity is no longer valid if constructional changes are made that significantly change the drive system (i.e., which influences the technical specifications found in the instructions or the intended use)!

Additional information

MICRODRIVE 3

• UL692
• CSA C22.2 No.68

More Information

DewertOkin GmbH

• ADDRESS: Weststraße 1  32278 Kirchlengern, Germany
• Phone: +49 (0)5223/979-0
• Fax: +49 (0)5223/75182
• http://www.dewertokin.de
• Info@dewertokin.de

FAQ

• Q: Can I use MICRODRIVE 3 in configurations other than those mentioned?
  • A: It is recommended to use MICRODRIVE 3 only in the specified configurations for optimal performance and safety.
• Q: How often should maintenance checks be performed?
  • A: Maintenance checks should be performed according to the schedule provided by the manufacturer, typically at regular intervals specified in the manual.
• Q: What should I do if I encounter an issue during installation?
  • A: If you face any difficulties during installation, refer to the troubleshooting section of the manual or contact customer support for assistance.\

References

• Drives and drive systems from DewertOkin - DewertOkin

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>