TOOLCRAFT 1553742 Electric Cable Hoist Instruction Manual

: July 23, 2024
: Toolcraft

TOOLCRAFT 1553742 Electric Cable Hoist

Product Specifications

Electric cable hoist models: 125/250 kg, 200/400 kg, 300/600 kg
Item Numbers: 1550315, 1553741, 1553742

Product Usage Instructions:

Introduction
Thank you for purchasing the electric cable hoist. It is important to follow the operating instructions to ensure safe operation.

Operating Instructions for Download
Visit the website www.conrad.com/downloads or scan the QR code to download the complete operating instructions.

Explanation of Symbols

The symbol warns of dangerous voltage that can lead to electric shock.
The symbol warns of hazards that can lead to personal injury.
The arrow symbol indicates special information and advice on operation.

Intended Use
Follow the intended use guidelines provided in the manual to ensure safe use of the product.

Delivery Content
Check that all components mentioned in the manual are included in the package upon delivery.

Features and Functions
Familiarize yourself with the features and functions of the electric cable hoist before operation.

Safety Instructions
Read and follow all safety instructions to prevent personal injury or damage to property.

General Information
Review general safety information provided in the manual.
Electrical Safety
Adhere to electrical safety guidelines to prevent accidents.
Persons and Product
Understand the relationship between user safety and product operation.

FAQ

What should I do if the end switches are not functioning?
If the end switches are not working, check for defects or blockages. Turn off the cable hoist and address the issue before further operation.
Can I use the cable hoist as a simple lift or a block and tackle?
Yes, the cable hoist can function both as a simple lift and a block and tackle. Refer to the manual for specific instructions on each mode of operation.

Introduction

Dear customer,

Thank you for purchasing this product.
This product complies with the statutory national and European requirements.
To maintain this status and to ensure safe operation, you as the user must observe these operating instructions!
These operating instructions are part of this product. They contain important notes on commissioning and handling. Also consider this if you pass on the product to any third party. Therefore, retain these operating instructions for reference!
If there are any technical questions, please contact: www.conrad.com/contact.

Operating Instructions for download

Use the link www.conrad.com/downloads (alternatively scan the QR code) to download the complete operating instructions (or new/current versions if available). Follow the instructions on the web page.

Explanation of symbols

Intended use

This product is designed to lift and lower loads in closed rooms up to the maximum load capacity. It is not intended for commercial, mechanical or industrial use. No warranty will be provided if the appliance is used in a commercial, mechanical or industrial setting or for other similar purposes.
For safety and approval purposes, you must not rebuild and/or modify this product. Using the product for purposes other than those described above may damage the product. In addition, improper use can cause hazards such as short circuits, fire and electric shocks. Read the instructions carefully and store them in a safe place. Make this product available to third parties only together with its operating instructions.
All company names and product names are trademarks of their respective owners. All rights reserved.

Delivery content

Electric cable hoist
Lifting hook (load-bearing capacity: 250/400/600 kg for item no. 1550315/1553741/1553742)
2x mounting bracket
4x outer hexagon bolt
4x spring lock washer
4x washer
Operating Instructions

Features and functions

Designed for lifting objects in DIY workshops and in the home (up to 250/400/600 kg)
Easy to install with two rectangular mounting brackets
Motor overload protection prevents the motor from overheating
Pulley with loading hook
Waterproof electrical components (IP54-rated remote control)

Safety Instructions

Read the operating instructions and safety information carefully. If you do not follow the safety instructions and information on proper handling in this manual, we assume no liability for any resulting personal injury or damage to property. Such cases will invalidate the warranty/guarantee.

General information

The product is not a toy. Keep it out of the reach of children and pets.
Do not leave packaging material lying around carelessly, as it may become dangerous playing material for children.
Protect the product from extreme temperatures, direct sunlight, strong jolts, high humidity, moisture, flammable gases, vapours and solvents.
Do not place the product under any mechanical stress.
If it is no longer possible to operate the product safely, stop using it and prevent unauthorized use. Safe operation can no longer be guaranteed if the product:
- is visibly damaged,
- is no longer working properly,
- has been stored for extended periods in poor ambient conditions or
- has been subjected to any serious transport-related stress.
Always handle the product carefully. Jolts, impacts or a fall even from a low height may damage the product.
Consult a technician if you are not sure how to use or connect the product.
Maintenance, modifications and repairs are to be performed exclusively by an expert or at a qualified shop.
If you have questions which remain unanswered by these operating instructions, contact our technical support service or other technical personnel.

Electrical safety

Before connecting the product to the mains, check that your local A/C mains voltage matches the specifications on the nameplate. Unsuitable mains voltages may cause the product to malfunction and cause injuries.
Never pour any liquids over electrical devices or place objects filled with liquid next to the product. If liquid or an object does enter the interior of the device, power down the respective socket (e.g. switch off the circuit breaker), and then remove the mains plug from the mains socket. Discontinue use and take the product to a specialist repair centre.
Never use the product immediately after it has been brought from a cold room into a warm one. The condensation generated may destroy the product, and the power adapter may cause a fatal electric shock.
Allow the product to reach room temperature before connecting it and putting it to use. This may take several hours.
The mains outlet must be located near to the device and be easily accessible.
Never unplug the mains plug by pulling on the cable. Always use the grips on the plug.
Unplug the mains plug from the mains socket if you do not plan to use the device for an extended period of time.
For safety reasons, unplug the mains plug from the mains socket during thunderstorms.
Make sure that the mains cable is not squeezed, bent, damaged by sharp edges or subjected to mechanical stress. Avoid excessive thermal stress on the mains cable from extreme heat or cold. Do not attempt to modify the mains cable, as this may damage the cable. Damaged mains cables can cause a fatal electric shock. Keep the mains cable away from oil and solvents.
Do not touch the mains cable if there are any signs of damage. Power down the respective mains socket (e.g. via the respective circuit breaker), and then carefully pull the mains plug from the mains socket. Never use the product if the mains cable is damaged.
Damaged mains cables must be replaced by the manufacturer, an authorized repair centre or a qualified electrician.
Never insert or unplug the mains plug when your hands are wet.
Unplug the mains cable when you are not using the cable hoist.
The power supply must be earthed and protected with a residual current circuit breaker. Mains sockets must comply with all applicable safety regulations.

Persons and product

Do not attempt to lift objects that are heavier than the maximum load capacity
Use the cable hoist only for its intended purpose. Never attempt to lift animals or people.
Never attempt to hoist fixed, blocked, embedded or built-in objects.
Keep children and other unauthorized people away from the product.
Do not pull objects sideways. Avoid swinging the lifted object.
Ensure that the hook moves in the same direction as shown on the control box.
Regularly check the cable hoist for signs of damage. The control box must be in good condition.
Avoid turning the cable hoist on and off quickly when lifting or lowering loads (in inching mode).
Always exercise caution when using the cable hoist.
Do not allow people to stand or work under the load at any time.
The cable hoist must only be used by trained personnel who are familiar with the applicable safety regulations.
The cable hoist is not suitable for moving hot and/or melted objects. It must not be used in very low temperatures or hostile environments.
If the hoist cannot lift an object, do not attempt to touch the switch again. This indicates that the load is heavier than the maximum load capacity.
Do not overload the cable hoist. Never use multiple hoists to lift one object.
Take appropriate measures to prevent an electric shock, e.g. avoid contact with grounded metal surfaces or moisture.
Wear suitable protective clothing, ear/hair protection and non-slip shoes when using the hoist.
Do not wear jewellery that may get caught in the moving parts of the hoist.
Heavy objects must only be lifted vertically. Do not use the hoist to pull objects along the floor.
Protect the product from frost and cold.
Only use the product in a temperature climate.
Do not use the product in the rain or during storms. This product is designed for use in indoor rooms and must not be used in adverse outdoor conditions.
Before starting work, check that the rope is in the correct position on the roller.
Never unroll the entire rope from the roller. Ensure that the rope is wound at least 3 times to avoid damaging the rope connection.
Never exceed the maximum load capacity stated on the rope (the value stated on the hook is not relevant).
Do not hang heavy objects at long lengths, as this may overload the components and cause an injury.
If the steel rope wears out, replace it with an equivalent rope from a specialist repair centre. (See diagram in “Maintenance”).

Components

Mounting bracket
Motor
Rope for remote control
Control lead
Mains cable with plug
Down button
Up button
Remote control
Emergency stop button
Hook
Stop weight
Steel rope
Stop switch lever (up)
Limit switch lever (down)
Drum
Mounting hole for hook
Pulley
Loading hook

Connection and installation

Function as a simple hoist
The cable hoist features 2 mounting brackets (1) that attach to a rectangular beam. The beam must be the correct size for the mounting brackets and must be able to carry double the rated load. To determine the exact mounting parameters, contact a qualified technician. All screws must be fixed in place. Before using the hoist for the first time, ask a qualified technician to check that the beam is screwed in place.

Function as pulley

The cable hoist comes with a pulley (17) and a hook (18). When set up correctly, the cable hoist can carry double the load at the same motor power. The steel rope must be rated to carry the total load.
The pulley lifts the load using the steel rope. When used as a pulley, the cable hoist can carry double the load. The mounting hook (10) must be hung through the mounting hole (16) on the hoist housing.
Mount the pulley (17) and loading hook (18) as shown in the diagram. Start by removing the loading hook (remove the three screws).
Place the steel rope over the roller, and then attach the roller to the mounting hook and side components. Tighten the screws using your hand. The rope must run smoothly between the pulley’s side components.
Secure the large mounting screw on the loading hook (18) using the nut, and then tighten the other two screws and nuts. Do not overtighten the screws, otherwise the pulley may not run smoothly.
Use a suitable spanner or other tool to hold the screws in place. Hold the screw head firmly while tightening the nut.
Caution! Do not clamp the wire rope to the sides of the panel, as this may damage the rope. It must sit exactly in the guide slot on the roller.

Connection

The mains socket that the hoist is connected to must be protected with a 10 A fuse or a 10 A residual current circuit breaker.
Connect the mains plug to a suitable mains socket or an extension cable.
The cable hoist is now ready to use.

Before first use

Follow the instructions below before using the hoist for the first time:

Read the operating instructions carefully.
Only configure the device when the mains cable is unplugged.
The cable hoist has a lifespan of approximately 8000 cycles (excluding wearing parts). All mechanical parts must be checked and serviced when the hoist has completed 8000 cycles.
Ensure that the person using the hoist knows how the product functions and is aware of the necessary safety precautions.
If the brakes fail and the load drops quickly, touch the emergency stop button (9) immediately. You can also use the emergency stop button (9) to turn off the hoist in any other dangerous scenario. To reset the emergency stop button, turn it in the direction of the arrow.
The rated power of the hoist does not vary with the position of the load.
Inspect the frame, steel rope, hook and electrical components for signs of damage.
The cable hoist is not designed for periods of prolonged use. Use the following formula to calculate the maximum operating time: Operating mode S3 – 20% – 10 minutes. S3 = Intermittent operation without considering the start-up process. This means that during a 10-minute period, the maximum operating time must not exceed 20 % of the reference period (2.0 minutes)
Automatic shut-off: The limit switch automatically turns off the motor when the highest/lowest position of the steel rope/hook is reached.

Using the hoist

Preliminary information
Caution! Before first use, remove the adhesive tape from the rope on the drum (15). The adhesive tape holds the rope in place during transport.

The A-weighted noise level at the point of use is less than 75 dB.
The supply voltage should conform to the following specifications: 230 V ± 10 %, 50 Hz ± 1 %.
The cable hoist can be used at temperatures between 0 °C and 40 °C with a relative humidity of less than 85%. The height above sea level should not exceed 1000 m.
The hoist can be stored and transported at temperatures between -25 °C and 55 °C. The temperature must not exceed 70 °C.
Ensure that the load is lifted from the floor at the lowest speed. The rope must be kept taut until you have finished lifting the load.
The hoist motor (2) features a thermostat that automatically switches the motor off when it gets too hot. The motor will switch back on again after it has cooled down.
Do not leave hanging loads unattended without taking appropriate safety precautions.
Only use the stop/limit switch (13/14) in an emergency. Always ensure that the small bolt in in front of the stop switch lever (13) is securely in place. Do not lose this part.
Before you begin, ensure that the steel rope (12) is wrapped around the drum (15) correctly and that the distance between the coils is smaller than the diameter of the rope (see diagram in “b) Operation”).
Ensure that the load is secured to the hook (10) (or loading hook (18) when used as a pulley). Always keep your distance from the load and rope (12).

Operation
Wear protective gloves when using the product.

Before you begin, check that the switch is working correctly.
Check whether the emergency switch (9) is pressed. If so, turn the red part of the emergency switch in the direction of the arrow to release it.
Press the up button (7) to lift the load.
Press the down button (6) to lower the load.
Press the up button (7) briefly to remove the slack in the rope. If necessary, keep the rope taut and guide it with your hand before lifting the load. Always use suitable protective gloves. Never allow the rope to slide through your bare hands.
The load should be lifted from the ground at the lowest possible speed. The rope should be taut when the load is lifted.
Concentrate fully and do not allow yourself to become distracted.
Do not leave hanging loads unattended without taking appropriate safety precautions. Secure the area under and around the load with suitable equipment.
Only use the stop/limit switch (13/14) in an emergency.
Before you begin, ensure that the steel rope (12) is wrapped around the drum (15) correctly and that the distance between the coils is smaller than the diameter of the rope (see diagrams below). The coils must be directly adjacent to one another and must not overlap.

When lifting/lowering the hoist without a load, we recommend that you keep the rope taut to ensure that the rope coils around the roller correctly. Always use suitable protective gloves. Never allow the rope to slide through your bare hands.

Ensure that the load is secured to the hook (10) (or loading hook (17) when used as a pulley). Always keep your distance from the load and rope (12).
When the maximum height is reached, the stop weight (11) moves the stop switch lever (13) upwards. This activates the stop switch and switches the motor off to prevent the load from moving.
When the minimum height is reached, the limit switch (14) is activated to prevent the load from dropping further. This switch also prevents the hoist from moving in the wrong direction (i.e. the hook moves in the opposite direction to the direction indicated on the control box).
The hoist stops moving when the emergency stop button (9) is pressed. In the event of an emergency, press the emergency stop button (9) immediately to stop the hoist from moving. To resume use, release the emergency stop button by turning it in the direction of the arrow. The hoist motor (2) features a thermostat to prevent it from overheating. For example, the motor may stop when the hoist is used in strong sunlight. If the motor stops, wait for it to cool down and switch back on automatically.

Care and cleaning

Never use aggressive detergents, rubbing alcohol or other chemical solutions, as these could damage the housing or stop the product from functioning properly.

Always disconnect the mains plug before cleaning the product.
Clean the appliance after each use. Clean the appliance regularly with a damp cloth and some detergent (soap or washing-up liquid). Do not allow water to get inside the appliance.
Keep all safety devices, ventilation slots and the motor housing free from dust and dirt.
Rub the device with a clean cloth or blow it with compressed air at low pressure.

Maintenance

General information

The product must be repaired by qualified technicians using original replacement parts.
Warning! Always ensure that the hoist is disconnected from the power supply before carrying out repair work.
Check that the limit/stop switch is working properly at periodic intervals (at least once per year and no more than every 20 hours of use). One cycle is equivalent to moving a load up and down once. A periodic test should be conducted after 100 cycles. To perform a test, follow the steps below:
When the rope reaches the maximum height, the stop switch lever (13) should move and turn off the motor (2). Always conduct the test without a load.
The limit switch lever (14) should move and turn off the motor (2) when the rope (12) has unwound as far as possible.
Regularly check the mains cable (5) and control cable (4) for signs of damage.
Check that the screws, mounting brackets (1) and pulley (17) are securely in place every 1000 cycles.
Check that the hooks (10/18) and pulley (17) are in good condition every 1000 cycles.
Lubricate the steel rope (12), pulley (17), gear mechanism, bearings and hook (10/18) with oil after 200 cycles.
Oil the drum shaft, gear mechanism and bearings every six months.
Every 1000 cycles, check all wearing parts such as the rope, chain, hook, belts and brake linings.
Before each use, check that the emergency off switch (9) and push buttons (6/7) are working properly.
Check that brake system every 1000 cycles. If the motor (2) makes unusual sounds or fails to lift the load, the brake system may need to be repaired.
- Replace damaged or worn parts and retain all repair documentation.
- If the appliance needs to be repaired, contact an authorized repair centre for assistance.

Maintenance

Check the hoist for signs of wear and tear at least once a year.
- The rope (12) should be checked every 30 cycles to ensure that it is in good condition (see diagram). If individual strands are broken or damaged, the rope must be replaced with a rope that conforms to the specifications in the “Technical data” section.
- Check periodically to verify that the rope is in good condition. If there are signs of damage or wear and tear (as shown in the diagram), the rope must be replaced at a specialist repair centre.
Check periodically to verify that the retaining screws, clamps and gear unit are securely in place.
Check periodically to verify that the nuts for the rope clamp are secure and intact.
Check periodically to verify that the motor switches (up/down buttons and safety switches) are functioning properly.
Check periodically to verify that all moving parts (including the hook, drum axis, gear mechanism and shaft) are well-lubricated / oiled.

Storage

Store the product and its accessories in a dark, dry and frost-free location when you are not using it. The product should be stored at the temperature indicated in the “Technical data” section.
We recommend that you store the product in its original packaging.

Troubleshooting

Fault	Possible cause	Solution
The motor does not turn on when the switch is pressed.	The mains cable is not

connected to the mains.

The cables are damaged. The switch is defective. The capacitor is defective.

The stop/limit switch was not reset, or the switch is faulty.

The thermostat switched the motor off.

One of the thermostat wires is broken.

| Plug the mains cable into the mains.

Check the cables and plug for signs of damage, or reconnect the cables and try again.

The switch needs to be replaced or repaired.

The capacitor needs to be replaced.

Check the

limit/stop switch and replace if necessary.

Wait until the motor has cooled down.

Replace the thermostat.

The push buttons (6/7) are pressed. The motor makes a noise, but the load is not lifted.| The mains voltage is too low. The capacitor is damaged.

The brake mechanism did not fully open.

| Use the correct mains voltage.

The capacitor needs to be replaced.

Contact a technician to repair the product.

The brakes do not hold and the load drops.| The gap between the drum and the brake disk is too high.

The brake spring is broken. The brake drum is not moving. The brake disk is dirty.

| Contact a technician to repair the product.
The hoist gets progressively louder.| The parts are not sufficiently

lubricated.

The gears and bearings are worn out.

The hoist was not installed correctly, or the parts are dented.

| Oil the product according to the maintenance instructions. Replace the gears and bearings. Check that the hoist was installed correctly.
Motor overvoltage.| The earth is faulty or not grounded.

Internal wires are touching metal parts of the housing.

| Check the ground wires and ensure that they are connected properly.

Check all internal wire connections and ensure that they are connected properly.

The stop/limit switches do not work.| One of the switches (13/14) is defective.

The stop/limit switch (13/14) is obstructed.

| Turn off the hoist.

Check the stop/limit switch and repair/change it if necessary.

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Disposal

This symbol must appear on any electrical and electronic equipment placed on the EU market. This symbol indicates that this device should not be disposed of as unsorted municipal waste at the end of its service life.
Owners of WEEE (Waste from Electrical and Electronic Equipment) shall dispose of it separately from unsorted municipal waste. Spent batteries and accumulators, which are not enclosed by the WEEE, as well as lamps that can be removed from the WEEE in a non-destructive manner, must be removed by end users from the WEEE in a non-destructive manner before it is handed over to a collection point.
Distributors of electrical and electronic equipment are legally obliged to provide free take-back of waste. Conrad provides the following return options free of charge (more details on our website):
- in our Conrad offices
- at the Conrad collection points
- at the collection points of public waste management authorities or the collection points set up by manufacturers or distributors within the meaning of the ElektroG
End users are responsible for deleting personal data from the WEEE to be disposed of.
It should be noted that different obligations about the return or recycling of WEEE may apply in countries outside of Germany.

Technical data

Item no. 1550315
- Operating voltage 230 V/AC, 50 Hz
- Operating current 2.18 A
- Power consumption Max. 500 W
- Protection rating IP54
- Nominal load 125/250 kg (without/with pulley)
- Lifting height 12/6 m (without/with pulley)
- Rated speed 8/4 m per min
- Steel rope length 12 m
- Wire rope diameter 3.0 mm
- Operating conditions 20 to +40 °C, 0–90 % relative humidity (non-condensing)
- Storage conditions 20 to +55 °C, 0–90 % relative humidity (non-condensing)
- Dimensions (L x W x H) 345 x 128 x 131 mm
- Weight 10 kg
Item no. 1553741
- Operating voltage 230 V/AC, 50 Hz
- Operating current 4.4 A
- Power consumption Max. 1000 W
- Protection rating IP54
- Nominal load 200/400 kg (without/with pulley)
- Lifting height 18/9 m (without/with pulley)
- Rated speed 8/4 m per min
- Steel rope length 18 m
- Wire rope diameter 4.0 mm
- Operating conditions 20 to +40 °C, 0–90 % relative humidity (non-condensing)
- Storage conditions 20 to +55 °C, 0–90 % relative humidity (non-condensing)
- Dimensions (L x W x H) 380 x 147 x 143 mm
- Weight 16.8 kg
Item no. 1553742
- Operating voltage 220 – 240 V/AC, 50 Hz
- Operating current 4.6 A
- Power consumption Max. 1050 W
- Protection rating IP54
- Nominal load 300/600 kg (without/with pulley)
- Lifting height 18/9 m (without/with pulley)
- Rated speed 8/4 m per min
- Steel rope length 18 m
- Wire rope diameter 4.5 mm
- Operating conditions.20 to +40 °C, 0–90 % relative humidity (non-condensing)
- Storage conditions 20 to +55 °C, 0–90 % relative humidity (non-condensing)
- Dimensions (L x W x H) 380 x 147 x 143 mm
- Weight 17.4 kg

Declaration of Conformity (DOC)

Conrad Electronic SE, Klaus-Conrad-Straße 1, D-92240 Hirschau hereby declares that this product (YT-125/250,YT-200/400,YT-300/600-AW) conforms to:

Electromagnetic Compatibility Directive 2014/30/EU
- Machinery Directive EU 2006/42
- EN IOS 12100:2010
- 2 PfG 2364/08.2013
Restriction of Hazardous Substances Directive 2011/65/EU
- Click on the following link to read the full text of the EU declaration of conformity: www.conrad.com/downloads
- Enter the product item number in the search box. You can then download the EU declaration of conformity in the available languages.

ABOUT COPANY

This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com).
All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited. This publication represent the technical status at the time of printing.
Copyright 2024 by Conrad Electronic SE.