BORMANN BWR5214 Trolley Jack 3ton Heavy Type Lifting Instruction Manual
- June 22, 2024
- BORMANN
Table of Contents
BORMANN BWR5214 Trolley Jack 3ton Heavy Type Lifting
Specifications:
- Model: BWR5214
- Version: 050032 v2.2
- Languages: EN, FR, IT, EL, BG, SL, RO, HR
- Website: www.nikolaoutools.com
Product Information
The BWR5214 is a heavy-duty jack designed for lifting vehicles safely and securely. It comes with safety features and guidelines to ensure proper usage and maintenance.
Product Usage Instructions
Safety Instructions:
- Read and fully understand the instructions before use.
- Avoid stressing the jack beyond its limits.
- Use only on flat and hard surfaces.
- Securely hold the vehicle with brackets after lifting.
- Do not move the jack while lifting a vehicle.
Operation :
Ensure no person is under the vehicle when lifting it with the jack.
Maintenance :
Before initial operation, lubricate the jack as shown in Fig. 1. Check and
maintain the oil level using good quality jack oil only. Do not use
substitutes like engine oil or glycerine.
Fig. 1: Jack Components
FAQ:
-
Q: Can I use the jack for aviation applications?
A: No, the jack is not suitable for aviation applications as per safety guidelines. -
Q: How often should I inspect the jack before use?|
A: It is recommended to inspect the jack before each use and refrain from using it if any parts are missing or damaged.
Safety instructions
- Read and fully understand the following instructions for use. Always follow the instructions for use even before using this tool.
- Do not stress the jack with tasks it is not designed to perform. Do not exceed the maximum weight limit and do not attempt to lift vehicles whose combined weight exceeds the maximum lifting capacity of the jack.
- Use the jack only on a flat and hard surface.
- Use the jack only to lift vehicles. AFTER lifting, use brackets to securely hold your vehicle.
- Do not move the jack while it is lifting a vehicle.
- Do not adjust the jack’s regulator valve.
- Use all prescribed personal protective equipment. (ANSI approved safety glasses and heavy duty safety gloves).
- Lower the vehicle from the jack with slow movements. Do not rush to lower the vehicle faster. Risk of personal injury.
- Do not use the jack for aviation applications.
- Pull the car’s handbrake and place chocks under the tires to make sure that the vehicle does not roll while being lifted.
- Lift the vehicle only from the points provided by the manufacturer.
- Inspect the jack before each use. Do not use it if any of the jack’s parts are missing or if any parts are loose or damaged.
- Keep your work area clean and tidy. An improper work area can lead to accidents.
- Keep people not involved in the use of the jack and children away from the jack while operating it.
- Stay alert and watch your movements. Do not operate the jack while under the influence of drugs, fatigue or alcohol. One moment of inattention can lead to a serious accident.
- Store the jack away from children and other persons without proper training. Jacks are dangerous in the hands of people who have not received proper training in their use.
- Maintenance of the jack and any service of the jack must be performed only by authorized personnel. Service by unauthorized personnel may result in personal injury.
- Use only genuine spare parts when servicing the tool. The use of non-genuine parts will pose a risk to your safety and the proper operation of the tool.
- Keep the safety labels and instructions on the jack clearly visible and readable. Replace them if they are no longer visible and readable.
- Before use, read the instructions of the vehicle you wish to lift.
- When lifting a vehicle from one side only, make sure that the vehicle is firmly secured on a flat surface and secure the vehicle as quickly as possible with a bracket (not included).
- When lifting the vehicle from the front or rear, secure it with two brackets that have been pre-adjusted to the same height.
- Do not work under a vehicle that has not been secured with the appropriate brackets.
Operation
- Lifting vehicles
- Close the release valve by turning the lever clockwise.
- Secure the vehicle using the handbrake and wheel chocks to prevent the vehicle from moving during the lift.
- Read the manufacturer’s instructions and choose the point where you will place the jack to lift the vehicle.
- Using the lever, press the jack until the armrest rises close to the intended point of the vehicle. Make sure to use the correct point that is provided by the manufacturer. Continue to press the jack until you have raised your vehicle to the desired height. Secure the vehicle with safety brackets, open the release valve and lower the vehicle until the vehicle touches the brackets.
- Warning! No person should be under a vehicle that is being lifted by the jack.
Maintenance
Note: Before initial operation, lubricate the jack as shown in Fig. 1
-
Checking and maintaining the oil level
- Important! When adding or replacing the jack’s oil, use only good quality jack oil.
- Do not use substitutes such as engine oil, glycerine or used engine oil.
-
Adding oil
- Place the jack on a flat surface and lower the arm completely. Remove the oil retaining screw. The oil inside the jack should be 4.5 mm above the cylinder as it appears through the oil fill hole. If the level of the oil is lower, fill with the required amount. Reinstall the screw.
-
Lubrication of moving parts
Apply oil to all moving parts and external friction points of the jack. Preventing oxidation
Check the arm and the visible part of the jack cylinder for signs of oxidation. Clean where necessary with an oiled cloth. When not in use, store the jack with its arm in the idle position. -
Changing the oil
To drain the oil, remove the screw and open the release valve. Turn the jack to the appropriate position and let the oil drain from the screw you removed.
Refill with new oil through the same hole. Do not allow foreign objects and dirt to enter the jack. After refilling with fresh oil, purge the air. To do this, you must open the release valve and quickly press the lever several times. Reinstall the oil retaining screw and the jack is ready for use.
Troubleshooting
Possible problems| ****
Possible problems and solutions
---|---
The jack can’t lift a load| The jack lifts loads but cannot maintain
them at a normal height| The jack’s arm cannot go all the way down|
Low lifting performance in relation to the press applied| The jack
cannot lift vehicles to the maximum point| The jack’s handle returns to
its original point on its own when the jack is under load
**Χ| | | | | | The release valve is not properly closed.
****Χ| | | Χ| Χ| ****Χ| There is air in the hydraulic
system of the jack. Purge the air.
****Χ| ****Χ| | Χ| Χ| | The jack’s oil level is too
low. Add oil.
| | Χ| | | | The jack’s oil level is too high. Drain the oil.
Χ| Χ| | ****Χ| | | The jack is not working properly. Replace
the pump.
Technical data**
Lifting capacity:| 2 tons
Lifting range:| 85-330 mm
Dimensions:| 534x216x135 mm
Weight:| 10,5 kg
- The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
- To ensure the safety and reliability of the product and the warranty validity, all repair, inspection or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
- Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment
WARRANTY
The workshop equipment has been manufactured according to strict standards set
by our company, which are aligned with the respective european quality
standards. The workshop equipment is provided with a warranty period of 12
months. The warranty is valid from the date of purchase of the product. Proof
of the warranty right is the purchase document of the workshop equipment
(retail receipt or invoice). Under no circumstances shall the company cover
the relevant cost of spare parts and respective required working hours unless
a copy of the purchase document is presented. In case the repair has to be
done by our service department the cost of transportation (to and from) is
entirely borne by the sender (client). The said equipment must be sent for
repair to the company or to an authorized workshop in the appropriate way and
means of transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:
- Spare parts that wear out naturally as a consequence of being used.
- Workshop equipment damaged as a result of non-compliance with the instructions of the manufacturer.
- Workshop equipment poorly maintained or taken care of.
- Use of improper spare parts or accessories.
- Workshop equipment given to third entities free of charge.
- Damage as a result of mistaken assembly.
- Damage as a result of poor quality of lubricant.
- Damage as a result of not cleaning the equipment as required.
- Equipment that has been modified or disassembled by unauthorized personnel.
- Broken parts/components as a result of inappropriate use.
- Equipment used for rent.
The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the com-pany reserves the right to replace the equipment with another of the same kind. After all warranty procedures have been concluded, the warranty period of the equipment shall not be extended or renewed. The spare parts or equipment that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding repairing a piece of equipment or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.
- The instructions manual is also available in digital format on our website
- www.nikolaoutools.com. Find it by entering the product code in the Search field.
- www.nikolaoutools.com.