ROUGH COUNTRY 921931140 Polaris Ranger Lift Kit Instruction Manual

POLARIS 2017-20 Ranger 1000 IRS HVAC Model 3” Lift Kit

921931140 Polaris Ranger Lift Kit

Thank you for choosing Rough Country for all your vehicle needs.
Please read instructions before beginning installation. Check the kit hardware against the kit contents shown below. Be sure you have all needed parts and know where they go. If question exist, please call us @1-800-222-7023. We will be happy to answer any questions concerning this product. Check all fasteners for proper torque. Check to ensure for adequate clearance between all components. Periodically check all hardware for tightness.

Front Bracket x2
Front Plate x2
Rear F Brackets x2
Rear R Brackets x2
Sway Bar Links x2| 13mm Socket/Wrench
15mm Socket/Wrench
16mm Socket/Wrench
17mm Socket/Wrench| 10MM-1.5x55MM Bolts x6
10MM Flat Washers x12
10MM-1.5 Lock Nuts x6
0.75”x1” Sleeve x4
0.75”x1.18” Sleeve x2

Torque Specs:

Size| Grade 5 6”| Grade 8| Size| Class 8.8| Class 10.9
---|---|---|---|---|---
5/16”| 15 ft/lbs| 20ft/lbs| 6MM| 5ft/lbs| 9ft/lbs
3/8”| 30 ft/lbs| 35ft/lbs| 8MM| 18ft/lbs| 23ft/lbs
7/16”| 45 ft/lbs| 60ft/lbs| 10MM| 32ft/lbs| 45ft/lbs
1/2”| 65 ft/lbs| 90ft/lbs| 12MM| 55ft/lbs| 75ft/lbs
9/16”|  95 ft/lbs| 130ft/lbs| 14MM| 85ft/lbs| 120ft/lbs
5/8”| 135ft/lbs| 175ft/lbs| 16MM| 130ft/lbs| 165ft/lbs
3/4”| 185ft/lbs| 280ft/lbs| 18MM| 170ft/lbs| 240ft/lbs

FRONT & REAR BRACKETS

FRONT INSTALLATION INSTRUCTONS

1. Jack up the front of the UTV and place on jack stands. Remove the front wheels.

2. Remove the upper strut bolts using two 15mm socket/wrenches and let the strut drop. See Photo 1.

3. Install the front bracket (Photo a on page 2) toward the front of the upper strut mount and the front plate (Photo b on page 2) toward the rear of the upper strut mount using the supplied 10MM-1.5x60MM bolts, nuts, washers and the 0.75”x1” sleeve using two 16mm socket/wrenches. See Photo 2.
   

4. Install the other 10MM-1.5x60MM bolt, nut, washers and 0.75”x1” sleeve in the middle hole on the bracket and plate.
   See Photo 3.

5. Install the upper strut into the bracket and plate using the stock hardware and 15mm socket/wrenches. See Photo 4.

1. Jack up the rear of the vehicle and place on jack stands.

2. Remove wheels.

3. Remove the lower strut bolt using a 15mm socket/wrench. See Photo 1.

4. Install the rear F bracket (Photo c on page 2) towards the front of the lower strut with the 0.75”x1.18” sleeve using the supplied 10MM-1.5x55MM bolt. See Photo 2.
   

5. Install the rear R bracket (Photo d on page 2) toward the rear of the lower strut using the 10MM washer and lock nut. Tighten using a 17mm socket/wrench. See Photo 3.

6. Install the lower strut in the bracket using the stock hardware. Tighten using a 17mm socket/wrench. See Photo 4.
   

7. Remove the stock sway bar link and install the new link using a 15mm socket/wrench. See Photo 5.

8. Install the sway bar link using the stock hardware. See Photo 6.
   

9. Put on wheels and lower.

By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.

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