ROUGH COUNTRY 921931140 Polaris Ranger Lift Kit Instruction Manual
- October 27, 2023
- Rough Country
Table of Contents
POLARIS 2017-20 Ranger 1000 IRS HVAC Model 3” Lift Kit
921931140 Polaris Ranger Lift Kit
Thank you for choosing Rough Country for all your vehicle needs.
Please read instructions before beginning installation. Check the kit hardware
against the kit contents shown below. Be sure you have all needed parts and
know where they go. If question exist, please call us @1-800-222-7023. We will
be happy to answer any questions concerning this product. Check all fasteners
for proper torque. Check to ensure for adequate clearance between all
components. Periodically check all hardware for tightness.
| KIT CONTENTS: | TOOLS NEEDED: | HARDWARE INCLUDED: |
|---|
Front Bracket x2
Front Plate x2
Rear F Brackets x2
Rear R Brackets x2
Sway Bar Links x2| 13mm Socket/Wrench
15mm Socket/Wrench
16mm Socket/Wrench
17mm Socket/Wrench| 10MM-1.5x55MM Bolts x6
10MM Flat Washers x12
10MM-1.5 Lock Nuts x6
0.75”x1” Sleeve x4
0.75”x1.18” Sleeve x2
Torque Specs:
Size| Grade 5 6”| Grade 8| Size| Class 8.8| Class
10.9
---|---|---|---|---|---
5/16”| 15 ft/lbs| 20ft/lbs| 6MM| 5ft/lbs| 9ft/lbs
3/8”| 30 ft/lbs| 35ft/lbs| 8MM| 18ft/lbs| 23ft/lbs
7/16”| 45 ft/lbs| 60ft/lbs| 10MM| 32ft/lbs| 45ft/lbs
1/2”| 65 ft/lbs| 90ft/lbs| 12MM| 55ft/lbs| 75ft/lbs
9/16”| 95 ft/lbs| 130ft/lbs| 14MM| 85ft/lbs| 120ft/lbs
5/8”| 135ft/lbs| 175ft/lbs| 16MM| 130ft/lbs| 165ft/lbs
3/4”| 185ft/lbs| 280ft/lbs| 18MM| 170ft/lbs| 240ft/lbs
FRONT & REAR BRACKETS
FRONT INSTALLATION INSTRUCTONS
-
Jack up the front of the UTV and place on jack stands. Remove the front wheels.
-
Remove the upper strut bolts using two 15mm socket/wrenches and let the strut drop. See Photo 1.
-
Install the front bracket (Photo a on page 2) toward the front of the upper strut mount and the front plate (Photo b on page 2) toward the rear of the upper strut mount using the supplied 10MM-1.5x60MM bolts, nuts, washers and the 0.75”x1” sleeve using two 16mm socket/wrenches. See Photo 2.
-
Install the other 10MM-1.5x60MM bolt, nut, washers and 0.75”x1” sleeve in the middle hole on the bracket and plate.
See Photo 3. -
Install the upper strut into the bracket and plate using the stock hardware and 15mm socket/wrenches. See Photo 4.
-
Jack up the rear of the vehicle and place on jack stands.
-
Remove wheels.
-
Remove the lower strut bolt using a 15mm socket/wrench. See Photo 1.
-
Install the rear F bracket (Photo c on page 2) towards the front of the lower strut with the 0.75”x1.18” sleeve using the supplied 10MM-1.5x55MM bolt. See Photo 2.
-
Install the rear R bracket (Photo d on page 2) toward the rear of the lower strut using the 10MM washer and lock nut. Tighten using a 17mm socket/wrench. See Photo 3.
-
Install the lower strut in the bracket using the stock hardware. Tighten using a 17mm socket/wrench. See Photo 4.
-
Remove the stock sway bar link and install the new link using a 15mm socket/wrench. See Photo 5.
-
Install the sway bar link using the stock hardware. See Photo 6.
-
Put on wheels and lower.
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