VEVOR BJLJA168TSR50HZ01V1 Commercial 3 Flavors Soft Ice Cream Machine User Guide

VEVOR BJLJA168TSR50HZ01V1 Commercial 3 Flavors Soft Ice Cream Machine

Parameter

220V60Hz

110V60Hz

| 1200W| R22/410a| 554276

CM

ZM-A200| 5.8L*2| 20L/H| 220V50Hz

220V60Hz

110V60Hz

| 1850W| R22/410a| 6050135

CM

ZM-A360| 8L*2| 36L/H| 220V50Hz

220V60Hz

| 2600W| R22/410a| 7258138

CM

ZM-A480| 8L*2| 48L/H| 220V50Hz

220V60Hz

| 3800W| R22/410a| 7657150

CM

ZM-A121| 8.5L| 16L/H| 220V50Hz

110V60Hz

| 1200W| R404| 603170.5

CM

Structure

Conditions

Our ice cream machine can work under below conditions: Ambient temperature:5-40℃ Mixture temperature:2-35℃ Power:200-230V/50±1HZ（standard model ）,customized model e.g. 110V/60Hz,or 220V/60Hz,please follow other instructions.The above conditions can directly affect performance and capacity.

Installation & Cautions

Please strictly follow the instruction on the sticker.

• There must be a free space more than 50cm left on both sides of the machine for heat releasing.
• After received the machine, please lay it aside for more than 5 hours before using.
• Please make sure both cylinders to be filled with stuff before using, neither single nor both cylinders short of stuff will be forbidden. Do not use the water as stuff to test the machine.
•  Put the machine still for 24 hour after transportation before using it.
•  Power wire should not exceed 10m.
•  Always use both cylinders at the same time.
•  Ice cream mixture should be in accordance with the appropriate formula.
•  Always use the machine in stable voltage.

Placement

1.  Place the machine on an even plain ground, and lock the brakes.
2.  Make sure the machine is in good ventilation, avoid heat sources or sunlight, Air outlets of the machine should be at least 1m away from walls or any other barriers, other sides should be at least 0.5m away from any barrier.
3.  Avoid dust.

Wiring :

1.  Make sure the socket is connected to the ground.
2.  Make sure the power supply has a circuit-breaker or any other device for protection against electric shock.
3.  The section area of power code copper core(a) MUST BE: 18L machine,20L machine: a≥2.5 ㎡ 36L machine,48L machine:a≥4 ㎡
4.  Under-size power code can result in low voltage and overload, which affect machine performance or cause damage.

Installation

1.  Open the carton bag, you will find a parts bag in the hopper. In the parts bag, you will find consumable parts, keep the spare parts for future replacement.
2.  Please check the nameplate on the right panel, confirm this is the correct model(voltage, frequency, and power)you order.
3. Install the discharger properly, tighten it to the machine with 4 bolts(2 long ones up,2 short ones down), screw the 2 bolts in diagonal at the same time, mate sure no gap between the discharger and the machine, otherwise, water or mixture can leak from it during washing or making ice cream. Notice: sensor plate MUST BE on top of all valve stems.(see right photo)
4. Install the handles to the valve stems one by one, in the meantime, slowly push the steel pin through the discharger and the handles.(Refer to below photo for the correct direction of the handles)

How to Make ice cream

Wash

Connect it to 16A socket, switch on the power with the stick on the left down part of the control panel. Pour water from the hoppers to fulfill the cylinders, press“CLEAN” mode. Repeat this 2-3 times, until the water comes out is all clean.

Make mixture

Currently, in the market, there are a ready-made mixture of ice cream or powder that needs to mix with water. Please follow the instructions and formula on the powder package(generally speaking:1kg powder to 2.5-3kg water),stir them even,let them completely dissolve and mix together, avoid lumps forming, leave it still for 30 minutes. These are very important factors for the texture and amount of the ice cream later produced.

Make ice cream

1.  Make sure water is completely drained, then pour the mixture into the hopper.

2. Press“CLEAN”(beater will start to rotate, to beat it even), after 2 minutes, press“STOP”, then press “WORK” to start freezing(Notice: Make sure the mixture level in neither cylinder should be lower than the inlet of discharger or else can result in
   loud noise or damage.

3.  In “forming” mode, the displayer shows the progress of ice cream making, generally speaking, when it reaches 80%, the ice cream is ready for dispensing. When it reaches 100%, the machine will stop automatically and back to “Standby” mode.

4.  Serve: Put a cone or a cup under the nozzle, press the handle down, slowly rotate the cone in hand, press the handle back to stop.

How to Operate

Corresponding

parameter name

| Name| Default value| unit
---|---|---|---
A168| A200| A360/A480| A121
gear| | 6-7| 6| 6| 6| gear
Cycle restart time| P0| 5| 5| 5| 5| minute
Shutdown time of

mixing delay

| P1| 15| 15| 15| 15| second
Opera tion time of

transfer pump

| P2| X| X| X| X| second
Precooling temperature of

material trough

| P3| X| X| 8| 8| ℃
Precooling temperature of

material cylinder

| P4| X| X| 8| 8| ℃
Setting value of down time for lack

of material

| P5| 0| 0| 0| 0| Minute(0 isnon-stop)
Intermittent opera tion time of air

pump

| P6| X| 1| 1| 1| second
Interm it tent stop

time of air pump

| P7| X| 10| 10| 10| second
Speed reduction

per gear

| P8| 6| 15| 15| 6| 0.1 turn
Pre cooling selection| P9| X| X| 1| 1| 0 witout

precooling 1 with precooling

Functional operation

1. cleaning function In the standby status, press the “cleaning” button, the stirring motor starts, the corresponding “stirring” icon lights up, the stirring animation icon rotates, press the “cleaning” button again, the stirring motor stops,the corresponding “stirring” icon will be extinguished, and the stirring animation icon will be extinguished.
2. automatic function In the standby status, press the “refrigeration” button, “refrigeration”and “stirring” icon lights up, “refrigeration” and “stirring” animation icon rotates, start the stirring motor and balance solenoid valve, and start the main press for a 3 seconds delay, stop balance solenoid valve, when the hardness value reaches 99, stop the main press, start the balance solenoid valve, stop the stirring motor by setting value of 5 seconds delay, enter the waiting state, when the waiting time reaches the set number of minutes of the machine cycle restart time, start the stirring motor and balance solenoid valve, and start the main press for a 3 seconds delay, stop balance solenoid valve, and the cycle continues.The pre-cooling of the material trough is controlled by temperature setting value. When the temperature reaches or falls below the pre-cooling temperature setting value of material trough, stop the pre-cooling press; when the temperature of material trough rises back to the pre-cooling temperature setting value of material trough + 2 degrees, start the pre-cooling press. Press the “refrigeration” button again and return to standby status. The corresponding “refrigeration” and “stirring” icons will be extinguished. The “refrigeration” and “stirring” animation icons will be extinguished
3. Overnight fresh-keeping function Press the “Fresh-keeping” button, “refrigeration” and “stirring” icons light up, “refrigeration” and “stirring”animation icons flash, the pre-cooling of material cylinder and material trough are controlled by temperature. When the temperature of the material cylinder is higher than the set temperature + 2 degrees, the stirring motor starts, the balance valve starts, the delay main press starts, and the balance valve stops. When the material cylinder temperature reaches the set temperature, stop the main press, stop the stirring motor, start the balance valve and stop the balance valve for a 5 seconds delay. the pre-cooling of the material trough is controlled by the temperature setting value, when the temperature reaches or falls below the pre-cooling temperature setting value of the material trough, stop the pre-cooling press, when the temperature of the material trough rises back to the pre-cooling temperature setting value + 2 degrees of the material trough, start the pre-cooling press. When the above material trough and cylinder reach the temperature, it must be guaranteed that it can only enter the cooling state again with the interval of 7 minutes. Press the “overnight” button again and return to standby status, the corresponding “refrigeration” and “stirring” icons will be extinguished, and the “refrigeration” and “stirring” animation icons will be extinguished.
4.   Parameter setting In the standby status, long press the setting button for 10 seconds, and enter the setting status of parameter. The digital tube in the voltage display area shows P*, the current value of the parameters are shown in the display area of the number of the ice-cream, and the setting button is short pressed to switch the parameters. The corresponding parameter values are adjusted by pressing add-substract button.
5. Zero clearing setting of the number of the cups. In the parameter setting status, long press “add” and “subtract” button for 5 seconds at the same time, clear the number of cups and return to standby status Automatically.
6. Processing of alarm for lack of material the state of refrigeration and overnight fresh-keeping, the alarm for lack of material flashes “CL” in the voltage display area and buzzes (stop after buzzing for 20 seconds, and the display continues). It returns to standby state automatically when the set value of shutdown time for lack of material is reached.
7. reference speed learning In the case of empty cylinder, start the cleaning button, dial the A-B switch from A to B,and display ‘END’ on the screen after the rotation speed is stable that indicate the success of learning. Dial it back to the A position to complete the reference speed learning.
8. transfer pump and air pump operation transfer pump operation: In the refrigeration state, the pumps are started for the first time or the transfer pump is started by switching on and off the discharge switch, it is
   stopped after specified time of the operation parameters.Air pump operation: if the mixing motor operates, the air pump operates and switches on and off according to the parameter time. If the mixing motor stops, the air pump stops.

Maintenance

Wash cylinder

lease wash the cylinder once a day to improve the serve life of the machine and also to ensure food safety for customers.

1.  Press “ CLEAN ” ,to beat out all the mixture from the cylinder,then press”STOP/SET”.
2.  Dissolve proper amount of disinfectant in warm water,pour it inside the hopper. 3 Press” CLEAN”to beat for 5minutes,then drain it.
3.  Pour in clear,to wash 3-5 minutes,then stop the machine.
4.  Turn off the machine,and disassemble all other components(detail see the above picture for washing)
5. Please disassemble and wash the components according the following steps if the machine has stopped serving for a long time.

•  Unscrew all 4 bolts from the discharger,unload the discharger,then disassemble all components from the discharger,
•  Take off the pin, handles,valve stems and silicone O-ring.
•  Take our the beater,disassemble the silicone seal from the beater end.
•  Wash the components thoroughly and replace the broken ones,
• E. Assemble back all the components.(apply some lubricant to the valve stem for easier assembling the O-rings and the valve stem back to discharger).
• Notice : the O-ring on the middle stem is H shape,while the side stems are all O shape.

Wash the case
Please use a wet cloth to wipe the case only,avoid pouring water directly on control board or the inside,or else can result in malfunction.
Clean the condenser
After serving for a certain period of time,dust will cover the condenser and affect refrigeration(symptom:Ice cream hardness decreases in the same running time),please wash it at least once in 3 months.(or once a month in a worse condition).Make sure the machine is disconnected to electricity before washing,and avoid damaging the fins inside the condenser.Hiring a professional cleaner is recommended.
Lubricate the chain or belt
A168: After serving for a long time,it is recommended to open the back cover and maintain the chain with oil every month.
A200/A360/A480:After serving for a long time,the belt can be stretched,if an adjustment is needed,please hire a professional technician.Make sure the power is off and belt tightness is appropriate.

Error & Solution

When errors occur,the system will shut down all outputs and display error code,meanwhile the alarm will keep beeping.

When the below problems occur,hire professional technician.

No display while machine turned on

| 1.     Out of power,socket not well plugged.

2.     Stabilizer not well connected,or display not well connected

3.     Fuse broken

4.     PCB broken

| 1.     Check if power supply is normal.

2.     Reconnect wires.

3.     Solve the abnormality and replace with the same specification of fuse.

4.     Check PCB

Display not clearly| Display and motherboard not well connected.

Motherboard malfunction

| Reconnect display to the motherboard well.

Check motherboard.

Ice cream won’t come out

|

1.     No mixture inside

2.     Mixture contains too much water.

| 1.     DO NOT turn to freeze mode when no mixture inside.

2.     Shut down for 30 minutes,

then restart.Please make mixture according to the right proportion.

---|---|---

Ice cream is too soft

|

1.     Mixture contains too little water.

2.     Insufficient heat dissipation space

3.     Hardness set too low

4.     Cylinder lack of mixture

| 1.     generally speaking:1kg powder to 2.5-3kg water

2.     Air outlets of the machine should be at least 1m away from walls or any other barriers,other sides should be at least 0.5m away from any barrier

3.     Increase hardness value

4.     Pour in mixture.

Leakage

| 1.     Tighten bolt is not tightened

2.     Apron misalignment

3.     Apron damage

| 1.     Tighten the tighten bolt

2.     Put the apron in place

3.     Replacing aprons

Repair

1.  Please disconnect power before installing or wiring,always follow the circuit diagram,and make sure the power supply is in accordance with that on the nameplate.
2.  Please hire a professional electrical technician for wiring.
3.  Make sure all terminals are firmly connected to connectors.
4.  Keep hands,fluid or any foreign objects off the PCB,and at least 6mm away from the panels,or else may result in short-circuit and fire.

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