PRINCESS AUTO 8572646 6.35 mm Straight Air Die Grinder User Manual

6.35 mm Straight Air Die Grinder
User Manual

Please read and understand all instructions before use. Retain this manual for future reference.

SPECIFICATIONS

INTRODUCTION

Cutting, porting, weld breaking, deburring and polishing is a cinch with this Straight Air Die Grinder. It can easily access hard-to-reach spaces, features variable-speed control up to 25,000 RPM, and boasts an ergonomic design for comfort and control.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection, and maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.
WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust, or liquids.
5. Always wear safety goggles or glasses when using the air compressor. Never point the nozzle of an accessory towards any part of your body or towards another person.
6. Drain the moisture from the tank daily. It will help prevent corrosion.
7. Air tools should not be used in a potentially explosive environment.
8. The tool must be used only for its prescribed purpose. Any use other than those mentioned in this manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse.

PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing designed for the work environment and tools.
3. Non-skid footwear is recommended to maintain footing and balance in the work environment.
4. Use safety equipment including safety goggles or shields, ear protection, and a breathing respirator mask.

PERSONAL PRECAUTIONS
Control the tool, personal movement, and the work environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol, or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance enable better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.  Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if any parts are damaged broken or misplaced. Repair or replace the parts.

ADDITIONAL SAFETY PRECAUTIONS

1. Operations such as grinding or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
2. Do not use accessories that are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
3. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
4. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
5. Never place your hand near the rotating accessory. The accessory may kick back over your hand.
6. Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges, or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
7. Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kick back if the power tools are restarted in the workpiece.
8. Cutting-off wheels and routing cutter wheels shall not be used.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.

ASSEMBLY & INSTALLATION

Ensure the tool is disconnected from the air supply before performing any of the following operations.
CONNECTING TO COMPRESSOR

1. Remove the black plastic cap from the air inlet (Fig. 1).

2. Wrap the threaded male end with Teflon tape in a clockwise direction (Fig. 2).

3. Screw the male Nitto fitting clockwise into the female end of the grinder (Fig. 3)

4. Pull back the sleeve on hose fitting, insert the male grinder end & release the sleeve on hose fitting (Fig. 4)

CHANGING COLLETS

1.  Fit the spindle lock spanner onto the flats of the spindle to lock the spindle (Fig. 5)

2. Fit collet nut spanner onto the flats of the collet nut. Turn the spanner anti-clockwise to loosen and remove the collet nut (Fig. 6).

3. Fit desired collet into the spindle (Fig. 7).

4.  Replace the collet nut then tighten using the two spanners (Fig. 8).

INSTALLING ACCESSORIES

1. Partially loosen the collet nut (Fig. 9).

2. Insert the shaft of the accessory into the collet (Fig 10).

3. Use the 2 spanners to fully tighten the collet nut (Fig. 11).

4. Pull-on the accessory to ensure it is properly secured (Fig. 12).

OPERATION

1. To turn the grinder on, push & hold the lock-off lever forward (Fig. 13).

2. Squeeze the on/off trigger to turn on. Release to turn off (Fig. 14).

3. After use, place one drop of oil into the grinder, through the air inlet (Fig. 15).

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control, and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses, and power cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Keep the tool handles clean, dry, and free from oil/grease at all times.
5. Keep the ventilation vents of the grinder clean at all times, if possible, to prevent foreign matter from entering the vents.
6. If the enclosure of the grinder requires cleaning, do not use solvents but a moist soft cloth only. Never let any liquid get inside the grinder; never immerse any part of the grinder into a liquid.
7. Oil the grinder after each use. 8. Maintain the tool’s labels and nameplates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
   WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

If the air straight grinder fails to work effectively, perform the _ following checks.| Check that the pressure on the air compressor is within its working range. If not, let the compressor rest to re-pressurize / refer to the compressor instruction manual.

PARTS BREAKDOWN

PARTS LIST

Visit www.princessauto.com for more information

For technical questions
call 1-800-665-8685

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