PRINCESS AUTO 9001595 20 Ton Pneumatic/Hydraulic Bottle Jack Instruction Manual

PRINCESS AUTO 9001595 20 Ton Pneumatic/Hydraulic Bottle Jack

SPECIFICATIONS

INTRODUCTION

The bottle jack is ideal for lifting heavy loads such as vehicles or equipment.
Can be used manually or pneumatically for versatility. Double-return spring for smooth lowering. Electrostatically painted steel construction for strength, durability and corrosion resistance. Two pc handle for easy transport and storage. Swivel connector prevents the air hose from binding or kinking.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could result in a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store unused tools properly in a dry, safe and secure location to prevent rust, damage or misuse.

PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing and gloves designed for the work environment, materials and tools.
3. Non-skid footwear is recommended to maintain footing and balance in the work environment
4. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.
5. The tool may contain high pressure. Use safety glasses and gloves for protection during operation. Keep hands clear of the exposed rubber portions of the hose.
6. The air source used with this tool may cause hearing damage. Wear ear protection gear to eliminate or reduce the noise.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
4. Keep your fingers away from the trigger/switch while carrying the tool, attaching an air hose or an accessory. Lock the trigger/switch safety if available.
5. Avoid unintentional starts. Be sure that the regulator/throttle switch is in the neutral or OFF position when not in use and before connecting it to any air source.
6. Never point the air stream or tool at any point of your body, other people or animals. Debris and dust ejected at high speed can cause an injury.
7. Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors or solid particles. Never inhale compressed air directly from the pump or air tool.

SPECIFIC SAFETY

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

WARNING! Ensure that the load is secure and centered on the device. Do not allow the load to move or tilt as the device may kick out causing injury to the operator and/or cause the load to fall.

1. Do not exceed the maximum capacity to prevent equipment failure or damage.
2. Always place the device on a hard, level surface capable of supporting the load. Allow enough clearance around the device and the load for movement.
3. Inspect the device before each use. Do not use if it is bent, cracked, damaged or has been subjected to a sudden or unexpected (shock) load.
4. Ensure that all applicable pins, bolts and nuts are firmly tightened before using.
5. Use only with accessories rated to handle the forces exerted by the device during operation. Other accessories may break and forcefully launch pieces.
6. Do not place your hands between moving components.
7. Do not use a handle extension for the jack handle.
8. Make sure the saddle is fully positioned under the load before operating.
9. Make sure the load is stable, so it does not shift when lifting or lowering.
10. When using more than one bottle jack to lift a load, each bottle jack should have the same lifting capacity of the entire load being lifted. The lifting speed should be synchronized and the load on each jackbottle jack should be balanced to prevent the load from tipping.
11. Do not force the lifting screw past its safety stop, as the screw may come out of the jack resulting in personal injury or property damage.
12. Once the load is lifted to the desired height, support the load with jack stands to prevent injury should the bottle jack fail. Do not work under a load that is supported only by a jack.
13. Never allow load to tilt on the bottle jack as the bottle jack may kick out causing injury to the operator and/or cause the load to fall.
14. Do not attempt to move the load while on the bottle jack. The jack must only be used in a static position for lifting and lowering loads. Ensure that the load remains stable at all times.
15. Do not push a load off the bottle jack; lower carefully.
16. Ensure that there are no obstructions under the load and that the area is clear before lowering the device.
17. Lower the load in a slow and controlled manner to prevent shock loading. Shock loading may cause the device to fail and lead to property damage and/or severe personal injuries.
18. Always keep the lifting screw lubricated to allow easy operation and prevent rust.

LIFTING AND LOWERING VEHICLES

1. Secure the vehicle before lifting. Set it in parking gear, engage the parking brake and chock the wheels.
2. Support the vehicle on areas specified by the vehicle manufacturer only.
3. Do not allow people to enter a vehicle that is being lifted or moved.
4. When lifting a vehicle, apply the emergency brake and block all wheels.
5. Immediately after lifting, support the load with jack stands of adequate capacity. Do not work under a load that is supported only by a jack.

AIR TOOL PRECAUTIONS

1. Use only clean and dry compressed air as a power source. Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
3. Discontinue tool use if it does not work properly or air is leaking. Tag or mark the tool as ‘defective’ or ‘out of service’ until repaired.
4. Check the manufacturer’s maximum pressure rating for air tools and accessories. Compressor outlet pressure must be regulated to never exceed the maximum pressure rating of the tool (see Specifications). Exceeding the maximum PSI rating can create a bursting hazard, causing injury and property damage.
5. Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.
6. Never use oxygen, combustible gas or any other bottled gas as a power source. Any power source other than an air compressor could cause an explosion and serious personal injury.
7. Turn OFF the valve and discharge any remaining air pressure after each use or before adjusting the tool.
8. Do not leave the air tool unattended with its compressed air supply on. Turn off the compressed air supply and bleed the air tool of any remaining compressed air before leaving the air tool unattended.
9. Serious injury may occur from loose debris being propelled at high speeds from the compressed air stream. Always wear OSHA approved safety glasses to protect the eyes during operation of the air compressor.
10. Always turn off the air compressor and drain tank pressure completely before attempting maintenance or attaching air tools. Release pressure slowly from the system.

HYDRAULIC PRECAUTIONS

DANGER! Seek immediate medical attention if hydraulic fluid under pressure penetrates your skin. See Injection Injury precautions for instructions before using a pressurized hydraulic system.

1. Do not touch or handle, hydraulic hoses or components while under pressure. Hydraulic fluid escaping under pressure has sufficient force to penetrate your clothing and skin. A pinpoint hole may inject hydraulic fluid into your body. Seek immediate medical attention if this occurs (see Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specifications).
3. Do not adjust the hydraulic system’s relief setting. The settings are preset by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched, sprayed or spilled. Allow the hydraulic system to cool before conducting maintenance.
5. Hydraulic components require regular inspection. Release all pressure from the system before you inspect it. Replace damaged hydraulic parts with identical manufacturer’s components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can fail suddenly and create a hazardous condition.
7. A damaged or disconnected hydraulic hose under pressure may whip around and inflict personal injury or damage the work area. Secure the hose to a fixed or permanent structure with clamps or cable ties.
8. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not expose the fluid to an ignition source.
9. Change your clothing immediately if sprayed with hydraulic fluid. Store clothing or rags contaminated with hydraulic fluid in an approved metal safety can with a spring-closing lid and venting designed to contain a fire.
10. Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid, or any other fluid, with the hydraulic fluid. This can result in a pump failure and injure the user or bystander. It may also damage the pump.

INJECTION INJURY

DANGER! Seek immediate, professional medical treatment if fluid penetrates your skin. It may feel like a pricking or sting. Do not wait for the appearance of symptoms. A toxic reaction can occur from the exposure. Delay in treatment can lead to amputation or death.

Inform the medical staff that you have a fluid penetration injury as soon as you arrive at the medical facility. The severity of the symptoms will depend on the type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the medical facility if possible.

INJECTION PRECAUTIONS

Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure from the tool has sufficient force to penetrate your clothing and skin. Follow the precautions below to avoid an injection injury.

1. Always check for leaks wearing a face shield, safety goggles, rubberized gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a leak. Use a large piece of wood, cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer’s components to ensure it is rated to handle the pressure.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.

Contents

• bottle jack
• Handle (Upper and Lower)

ASSEMBLY & INSTALLATION

INSTALL AIR COUPLER PLUG
Prepare a standard 1/4 in. NPT coupler plug (sold separately) for use with your tool.

1. Wrap the external threads of the coupler plug with sealant tape.
   • Wrap tape in a clockwise direction so it will not unravel.
   • Do not tape all the threads. Leave several leading threads unwrapped for easier alignment.
2. Screw the coupler plug into the tool’s air inlet and tighten with a wrench until snug.
3. Run the compressor at a low volume and check the connection for air leaks. Do not use the tool until all air leaks are repaired or the faulty component is replaced.

IMPORTANT! Vibration may cause failure if a quick coupler is connected directly to the air tool. To overcome this, connect a leader hose to the tool. A quick coupler may then be used to connect the leader hose to the air line hose.

OPERATIONS

RAISING A LOAD
WARNING! Do not place any part of your body under the load without jack stands in place. The bottle jack is not designed to maintain heavy loads for long periods of time

1. Place the jack on a hard level surface capable of handling the load.
2. Close the release valve.
3. Insert the upper handle into the lower handle. Insert the handle into the handle receiver.
4. Pump to raise the saddle. Stop just before the saddle contacts the load’s lift point. Inspect the saddle’s position and adjust if necessary.
5. Turn the extension screw to the left to raise the saddle until it contacts the load.
6. Pump slowly until the saddle is supporting the load. Continue to pump as normal to lift the load slightly higher than the desired height to allow placement of the supports.
7. Position supports, like jack stands, if the load will remain above ground for an extended period. Consult the support device’s manual for proper placement. Also consult the section Raising and Lowering a Vehicle.
8. Twist the valve to the left slowly to allow the ram to retract. Gradually lower the load onto the supports.
9. Once the supports are carrying the load, open the valve to allow the ram to retract fully.

LOWERING A LOAD

WARNING! Dynamic shock loads are created by quick opening and closing of the release valve when lowering the load. The resulting overload may cause the hydraulic system to failure, which could result in severe personal injury and/or property damage.

WARNING! Before lowering the load or vehicle, ensure that there are no obstructions underneath and that all people are standing clear.

1. Insert the slotted handle end over the release valve.
2. Open the valve by gradually twisting to the left. The load will begin to lower.
3. Twist right to slow and left to increase the rate of descent.
4. Lower the extension screw by turning it clockwise.
5. Remove the jack once the load is on the ground or a support mechanism like jack stands.
6. The ram should fully retract. If it does not, push down on it until it is seated.

PNEUMATIC OPERATION

This bottle jack also includes a pneumatic option for raising and lowering the load. You will need an air source to power the bottle jack.

1. Place the jack on a hard level surface capable of handling the load.
2. Connect the air inlet fitting to the shop air supply hose quick coupler, then turn on the air valve.
3. Close the release valve.
4. Raise the load to the desired height, turn off the air valve and immediately use jack stands with an adequate capacity to support the load.
5. When work is done, raise the load enough with the jack to carefully remove the jack stands.
6. Then slowly and carefully lower the load by turning the release valve counterclockwise (use the slotted end of the handle) in extremely small increments.
7. Once the jack is lowered, then lower the extension screw by turning it clockwise as needed to remove the jack.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or worn components.. Only use identical replacement parts when servicing.
3. Only use accessories intended for use with this tool. Follow instructions for changing accessories.
4. Keep the tool handles or gripping surfaces clean and dry.
5. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
6. Have a qualified technician inspect the jack:
   • Once a year.
   • After receiving a shock load. Take the jack out of service until the technician certifies that it is safe to use.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

HYDRAULIC RAM MAINTENANCE

Monthly maintenance is recommended for the hydraulic ram. Any restrictions due to dirt, rust, etc. can cause the either slow movement or extremely rapid jerks, damaging the internal components. The following steps are designed to keep the pump maintained and operational.

1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an abnormal load or shock load.
4. Remove any hydraulic pump from service that is damaged, worn down or operates abnormally, until repaired by an authorized service technician.
5. Check and maintain the ram oil level.
6. Always store the hydraulic ram in the fully retracted position. This will help protect critical areas from corrosion.
7. Do not use brake or transmission fluids or regular motor oil as they can damage the seals. Always purchase and use products labeled Hydraulic Oil.

REPLACING THE HYDRAULIC JACK OIL
Replace the hydraulic jack oil annually.

1. Lower the ram and remove the oil filler plug.
2. Lay the jack on its side and drain the oil into a suitable container. Dispose of used hydraulic oil in accordance with local by-laws.
3. Stand the jack on its base and wipe off any excess oil.
4. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug opening.
5. Follow the steps in Bleeding the Hydraulic System.

BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:

1. Open the release valve by turning it counterclockwise.
2. Remove the oil filler screw and fill the pump with hydraulic fluid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle or pedal for several full strokes to eliminate any air in the system.
5. Check the oil filler hole and if necessary, top off with more hydraulic oil.
6. Restore the oil filler screw. Close the release valve by turning clockwise.
7. Test the ram several times for proper operation before putting it into use. Do not use the ram if it still does not appear to be working properly. Have a qualified service technician service or repair the hydraulic system.

FLUSHING THE VALVE

1. Lower the saddle and securely close the release valve.
2. Manually lift the saddle several inches.
3. Open the release valve and force the saddle down as quickly as possible.

AIR TOOL LUBRICATION

NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating oil acts as a solvent that will dissolve the tool’s grease packing and may damage the o-rings, causing the tool to seize or malfunction.

1. All air tools have an internal coating of grease to prevent corrosion during shipping and storage. Remove this grease by adding a generous amount of air tool oil in the air inlet and then run the tool under no load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tool’s coupler plug before each use and after every hour of continuous use. The tool will not work properly without lubrication and parts will wear prematurely.
3. Avoid adding too much air tool oil as this can cause premature power loss and eventual tool failure. A qualified technician will need to take the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing it for an extended period of time (overnight, weekend, etc.). Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store it in a clean and dry location.

TROUBLESHOOTING

2.  Overloaded the jack.

3. Air is trapped in the hydraulic system.

| 1. Close the release valve firmly.

2. Reduce load or use a jack with a greater lift capacity.

3.  Bleed air from the system.

Jack will lift, but will not maintain pressure.| 1.  The release valve is not closed tightly.

2. Overloaded the jack.

3. Hydraulic unit is malfunctioning.

| 1.  Close the release valve firmly.

2. Reduce load or use a jack with a greater lift capacity.

3. Malfunctions:

a. Replace the seals.

b. Have a qualified technician service the tool.

Will not lower after loading.| 1. Reservoir is overfilled.

2. Linkages are binding.

3. Contaminated release valve.

| 1. Drain oil to the proper level.

2. Clean and lubricate all moving parts.

3. See Care & Maintenance – Flushing the Valve.

Poor lift performance.| 1. Hydraulic oil level is low.

2.  Air is trapped in the hydraulic system.

| 1. Add oil to the proper level.

2.  Bleed air from the system.

Or|
Will not lift to the max. height.|

PARTS BREAKDOWN

PARTS LIST

www.princessauto.com / 1-800-665-8685

References

• princessauto.com

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