FALCON RIDGE KAW-610-SDK01 Kawasaki Mule 610 Soft Door Kit Instruction Manual
- June 3, 2024
- FALCON RIDGE
Table of Contents
FALCON RIDGE KAW-610-SDK01 Kawasaki Mule 610 Soft Door Kit
2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of Kawasaki Mule 610 Soft Door Kit
KAW-610-SDK01
CAUTION: Do not smoke inside the cab or expose the enclosure to direct flames. Product is FLAMMABLE.
Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 60°F or warmer. Carefully open the carton and unroll the enclosure on a large flat surface that is clean and free of dirt or other material.
Check over the parts included in the carton with the parts list shown below:
- Velcro hook strips 24 each 3” long
- Velcro hook strips 2 each 8” long
- Velcro hook strips 2 each 19” long
- Snap Studs 17 each 1 extra
- Cab Enclosure 2 doors
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You must remove the windshield and top(if installed) before beginning installation of the Soft Door Kit.
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Begin by attaching the top of the door to the cross bars running front to back on the roll cage using the supplied 19” adhesive Velcro strips. Pull the door up and mark where the Velcro on the top of the door is going to hit the bar, make sure that the cab is centered across the back by checking both sides and making sure they both hit the front bars equally. Now apply the 19” adhesive Velcro on the bar facing inboard, and attach the corresponding Velcro straps on the enclosure(see fig. 2
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Next you will work your way down the front of the door. Starting at the top you will see double-sided Velcro strips sewn to the edge of the cab. At these points you will take the 3” adhesive Velcro and wrap them around the bar and then wrap the double-sided strip around that to provide a secure grip. See fig.3.
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Now you will see an 8” and one tab sewn down the rear of the door. Place the adhesive strip to match up with this tab. Also there are three more double-sided strips sewn along the rear edge. Place 3″ adhesive strips for these.
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Mark the locations for the stud snaps on the fenders and side panels. Carefully ensure that they correspond correctly to the snaps in the enclosure, and then install the stud snaps using only a #2 Phillips screwdriver. CAUTION: Do not use a power drill/driver as damage to the fuel tank can occur!
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To open and stow the doors, move the zipper fully rearward and fold the bottom portion of the doors up. Then begin to form a vertical roll with the door by rolling it inward from the front edge toward the rear of the door. Secure in place using the two Velcro straps provided. Try to form a roll approximately 2” in diameter to assure that the door will not protrude while stowed.
Cleaning and Storage Recommendations
- Before removing the enclosure for storage, make sure it is clean and dry, to prevent soiling the textile and scratching the clear vinyl side/rear windows. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Let the enclosure dry thoroughly before attempting to roll for storage.
- It is important that the enclosure be rolled up for storage rather than folding. Folding will cause undesirable creasing of both the enclosure textile and the clear vinyl side/rear windows. Carefully roll up the enclosure similar to the way it was when it was packed at the factory. On a large, clean, and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the enclosure into a roll approximately 8” in diameter. Put the rolled enclosure back into the carton for storage at a normal room temperature. It is best not to expose the enclosure to either extreme hot or cold temperatures when storing.
- A special cleaner/conditioner is available from Falcon Ridge that will greatly increase the service life of the cab enclosure. If needed, additional hook and loop sets are available, as well as other spare parts and hardware. Contact Falcon Ridge for information.
- Transporting or trailering your UTV with the enclosure installed is not generally recommended. It is best to remove the enclosure before transporting your UTV.
Thank you for your purchase!
Return Policy
- If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
- The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
- All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply.
- If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridges many distributors’, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
- Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops and/or windshield due to defect of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.
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