FALCON RIDGE Mid Size Polaris Ranger Cab w Vent Windshield Instruction Manual

June 3, 2024
FALCON RIDGE

FALCON RIDGE Mid Size Polaris Ranger Cab w Vent Windshield

Instructions for Installation

  • Be sure to read these instructions thoroughly before opening and installing the Mid-Size Ranger Enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. This is to allow the Velcro to stick to the roll cage better, if you must install outside in the cold it will help to warm the Velcro inside at room temp. until ready to install.
  • Carefully open the carton and remove the rolled up Cab Enclosure on a large flat surface that is clean and free of dirt or other material that may soil or scratch the windows of the Cab.
  • Check over the parts included in the carton with the parts list shown below:
  • Begin by Cleaning the roll cage and plastic that surrounds the doors. Using rubbing alcohol is preferable. This step is very important for the Velcro strips to properly adhere

Velcro Hook strips:

  • 1″ Adhesive Velcro Strip 2 each 30” long “ “ 2 each 3” long
  • 2″ Adhesive Velcro Strip 2 each 31” long “ “ 2 each 27” long“ “ 2 each 22” long
  • 4 each 5″ long
  • Snap studs 9 each ( 1 extra )
  • Door Panels 2 each

REAR WINDOW

  • 1″ Adhesive Velcro Strip 2 each 50” long “ “ 2 each 24” long

TOP CAP
Webbing Straps w/ Loop 4 each 30″ Long

SOFT DOORS

  • Now start installation by placing the 2″ adhesive Velcro strips around the outside edges of the upper door frame. Starting at the front of the frame first place the 27″ strip as shown in the photo on the next page.

  • Next place the 5″ strip in the corner followed by the 22″ strip as shown below.

  • Next place another 5″ strip in the rear corner as shown below.

  • Next place the 31″ strip down the back of the cage as shown in the photo on the next page.

  • Now move to the front bottom edge of the door frame and install the 30″ adhesive 1″ wide Velcro strip. At the bottom place the 3″ strip perpendicular as shown in the photos on the next page.

  • After all the Velcro is in place take the door and place it on the vehicle. the following series of photos show how it should look after being installed.

  • Lastly install the snap studs into the plastic for the bottom rear portion of thee door. It works best to put the screw studs into the snap sockets on the door first. Then one by one pull the door in place and push the screw into the plastic making sure to put enough pressure to leave a mark. Then remove the screw stud from the door and install it where the mark was left behind at. The following pictures show what it looks like.

Rear Window

  • Begin by Cleaning the roll cage that surrounds the rear window. Using rubbing alcohol is preferable. This step is very important for the Velcro strips to properly adhere.
  • Installing the Rear Window is fairly simple. Take the two 1″ wide adhesive strips that are 50″ long and place them across the top and bottom of the Rear Window frame.
  • Then place the two 24″ adhesive strips down the sides. Once all the Velcro is in place just attach the Rear Window to the frame. The following photos show how it should look.

Aero-Vent Polycarbonate Windshield

Install the windshield using the instruction included with the windshield.

Top Cap

  • Included in the package are two webbing straps with a loop sewn on one end. These will be used to secure the rear of the Top Cap.
  • Raise the bed of the Ranger. Now run the looped end of one of the strap around the roll cage just under the top of the safety bar on the side.
  • It will go between the plastic and the frame. Then pull the other end of the strap through the loop and pull tight. Photo below shows how it should look.
  • Now pull the strap up and run them through the buckles sewn into the rear corners of the Top Cap as shown in the photos on the next page
  • Moving to the front of the vehicle you will now need to raise the hood to reveal frame.
  • Again take the looped end of one of the straps and run it around the frame just below the hood line.
  • Then run the other end of the strap through the loop and pull it tight. Photo below shows how it should look.
  • Now run the other end through the buckle in the front corner of the Top cap as you did in the rear and pull it tight.
  • Now work your way around the top making sure that it is centered correctly and pulled as tight as possible.
  • Now your enclosure should be complete. With proper care your cab should last for years to come. Enjoy!!!

Cleaning and Storage Recommendations:

  • Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
  • It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
  • A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product! The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows. All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply. If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridges many distributors’, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective. Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

To The Owner of this Product:

Thank you for purchasing one of Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty. 30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information. 1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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