POWER FIST 9009689 6 in 1-2HP Belt Sander User Manual

POWER FIST 9009689 6 in 1-2HP Belt Sander User Manua

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper
precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety googles, as the work can create chips, abrasive or particulate matter.
3. Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.
4. Wear protective clothing designed for the work environment and tool.
5. Non-skid footwear is recommended to maintain footing and balance in the work environment.
6. Wear the appropriate rated dust mask or respirator

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.  Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Both the sanding belt and the sanding disc are active when power is applied. Keep hands and fingers away from sanding area. Any part of body coming in contact with moving parts could cause injury.
3. Never force the tool. Excessive pressure could bend or break the sander, resulting in damage to the tool, your workpiece or serious personal injury. If your sander runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.

ELECTRICAL SAFETY

WARNING! Do not touch or handle a live tool with any part of your body that is wet or damp. Wet skin reduces resistance to electrical current, increasing the danger of a serious or fatal shock.

WARNING! To reduce risk of electric shock, be certain that the plug is connected to a properly grounded receptacle.

1. Disconnect tool from power source before cleaning, servicing, changing parts/accessories or when not in use.
2. Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.
3. Do not expose the tool to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not disconnect the power cord in place of using the ON/OFF switch on the tool. This will prevent an accidental startup when the power cord is plugged into the power supply.
   • a. In the event of a power failure, turn off the machine as soon as the power is interrupted. The possibility of accidental injury could occur if the power returns and the unit is not switched off.
5. Do not alter any parts of the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.
6. Make certain the power source conforms to requirements of your equipment (see Specifications).
7. When wiring an electrically driven device, follow all electrical and safety codes, as well as the most recent Canadian Electrical Code (CE) and Canadian Centre for Occupational Health and Safety (CCOHS).
8. Grounded tools must be plugged into an outlet that is properly installed and grounded in accordance with all codes and ordinances. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should electronically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user
   • Never remove the grounding prong or modify the plug in any way, as this will render the tool unsafe.
   • Do not use any adapter plugs.
9. This device is only for use on 120 V (single phase) and is equipped with a 3-prong grounded power supply cord and plug.
10. DO NOT use this device with a 2-prong wall receptacle.
    • Choose an available 3-prong power outlet.
    • Replace 2 prong outlet with a grounded 3-prong receptacle, installed in accordance with the CE Code and local codes and ordinances

WARNING! All wiring should be performed by a qualified electrician.

POWER CORD

1. Insert the power cord plug directly to the power supply whenever possible. Use extension cords or surge protectors only when the tool’s power cord cannot reach a power supply from the work area.
   • Use in conjunction with a Ground Fault Circuit Interrupter (GFCI). If operating a power tool in a damp location is unavoidable, the use of a GFCI reduces the risk of electric shock. It is recommended that the GFCI should have a rated residual current of 30 mA or less.
2. Do not operate this tool if the power cord is frayed or damaged as an electric shock or surge may occur, resulting in personal injury or property damage.
   • Inspect the tool’s power cord for cracks, fraying or other faults in the insulation or plug before each use.
   • Discontinue use if a power cord feels more than comfortably warm while operating the tool.
   • Have the power cord replaced by a qualified service technician.
3. Keep all connections dry and off the ground to reduce the risk of electric shock. Do not touch plug with wet hands.
4. Prevent damage to the power cord by observing the following:
   • Do not pull on the cord to disconnect the plug from an outlet.
   • Keep cord away from heat, oil, sharp edges or moving parts.
   • Never use the cord to carry the tool.
   • Place the electrical cord in a position that prevents it from coming into contact with the tool and from getting caught by the workpiece. The cord should always stay behind the tool.
5. Do not allow people, mobile equipment or vehicles to pass over unprotected power cords.
6. Position power cords away from traffic areas.
7. Place cords in reinforced conduits.
8. Place planks on either side of the power cord to create a protective trench.
9. Do not wrap cord around the tool as sharp edges may cut insulation or cause cracks if wound too tight. Gently coil cord and either hang on a hook or fasten with a device to keep cord together during storage.

POWER TOOL PRECAUTIONS

1. Do not use a power tool with a broken or inoperative trigger/power switch.
2. Do not allow the tool to run without load for an extended period of time, as this will shorten its life.
3. Do not cover the air vents. Proper cooling of the motor is necessary to ensure normal life of the tool.
4. Avoid unintentional starting. Ensure the switch is off when connecting to the power source.
5. Disconnect the power source before installing or servicing the tool.
6. After making adjustments, make sure that any adjustment devices are securely tightened.
7. Remove adjusting keys and wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury.
8. Never force the tool. Excessive pressure could break the tool, resulting in damage to your workpiece or serious personal injury. If your tool runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.
9. Do not touch an operating motor. Motors can operate at high temperatures and can cause a burn injury.
10. Only use accessories that are specifically designed for use with the tool. Ensure the accessory is tightly installed.
11. Only use an accessory that exceeds the No Load Speed rating (see Specifications).
12. Never point the tool towards yourself.

KICKBACK PRECAUTIONS

Kickback is a sudden reaction to a pinched or snagged cutting accessory caught on the material. The material can be ejected and inflict a serious injury on the user or a bystander. Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

1. Maintain a firm grip on the material and position your body and arms to allow you to resist a kickback. Kickback can propel the material in the direction of the cutting accessory’s rotation.
   • Position the workpiece so the sanding belt is pulling the workpiece away from you, against the work table or work guard.
   • The sanding disc rotates counter clockwise. Only sand on the left side of the wheel as the downward force will help to maintain control of the workpiece. Using the right side may flip the workpiece upward and cause an injury if control is lost.
2. Use special care when working on corners, sharp edges or flexible material. These workpieces have a tendency to snag the cutting accessory.
3. Only use cutting accessories designed for the tool

VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
2. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused by or worsened from tool use.
3. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
4. DO NOT use this tool if one of the following applies:
   • Pregnant
   • Impaired blood circulation to the hands
   • Past hand injuries
   • Nervous system disorders
   • Diabetes
   • Raynaud’s Disease
5. Do not smoke while operating the tool. Nicotine reduces the blood flow to the hands and fingers, increasing the risk of vibration-related injury.
6. Wear suitable gloves to reduce the effects of vibration.
7. Use the tool with the least amount of vibration, when there is a choice between different processes.
8. Do not use for extended periods. Take frequent breaks when using this tool.
9. Let the tool do the work. Grip the tool as lightly as possible (while still keeping safe control of it).
10. To reduce vibrations, maintain the tool as explained in this manual. If abnormal vibrations occur, stop using this tool immediately.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the parts list are included.

Contents:

• Belt Sander
• Work Guard
• Adjustable Worktable
• Mitre Gauge
• Adjustment Knob
• Hardware
• Hex Key, 6 mm

IDENTIFICATION KEY

A:Work Guard
B: Belt Tension Lever
C: Sanding Disc
D: Mitre Gauge
E: Work Table
F: Sanding Belt
G: Tracking Control Knob
H: Base
I: ON/OFF Switch

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List. Letter references in parenthesis (A) refer to the included Identification Key. Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an illustration or image.

1. The work table may be installed to use with the sanding disc or the sanding belt. The work guard must be removed if installing on the sanding belt.
   • Disc – Position the work table against the disc guard with the support bracket on the face with the dust collector connection. Align the support bracket’s pin with the top bolt hole. Slide a flat washer over the lock knob and insert through the curved opening and into the threaded bolt hole below the first. Screw the lock knob in until the work table is secure.
   • b. Belt – Position the work table perpendicular to sander’s top. Insert the support bracket’s pin into the bolt hole on the belt side of the sander. Slide a flat washer over the lock knob and insert through the curved opening and into the threaded bolt hole parallel to the pin’s bolt hole. Screw the lock knob in until the work table is secure.
2. Place the work guard across the sanding belt. Bolt the plate to the belt side of the sander. It is properly installed when there is a space between the belt and the work guard.

MOUNT TOOL ON A WOODWORKBENCH

The hardware to mount the tool is not included.

1. Clean the work area where the tool will be mounted.
2. Position the tool, check that it will be level and there are no obstructions around it that will interfere with a long workpiece.
3.  Mark the workbench through the holes in the base of the tool.
4. Move the tool aside and drill holes through the workbench equal to the diameter of the bolts.
5. Align the tool’s bolt holes with the holes drilled in the workbench.
6. Drop a bolt through the bolt holes. Ensure the bolt is long enough to protrude from the bottom of the workbench.
7. Slide a flat washer over the bolt and secure the tool in place with a nut. Repeat with each bolt. Tighten all bolts.

SAWDUST PORT

The sawdust port directs the accumulated sawdust from the tool. Connect a dust collection system to the 2-1/4 in. sawdust port. Attach a bag that is not airtight to the port if a dust collection system isn’t available. Continue to wear a dust mask as sawdust may still be suspended in the air.

OPERATION

SAFETY LOCK SWITCH

Remove the yellow tab of the ON/OFF switch to prevent the tool from being switched on. Reinsert to yellow tab and push to click into place. The ON/OFF switch is functional again.

ADJUST THE SANDING BELT TRACKING

1. Quickly turn the power ON and then OFF while watching the end of the belt jutting out from the base. Adjust the tracking if the belt slides towards the front or rear.
2. Move the tracking control knob (G) a 1/4 turn. Move downward if the belt moved to the front. Move upward if the belt slid towards the rear.
3. Repeat steps 1 and 2 until the tracking is correct. You may need to reduce to a 1/8 turn to refine the tracking.

ADJUST PLATFORM ANGLE

Reposition the belt sander from horizontal to 90º vertical, based on the work being done. Ensure you are able to work comfortably at the chosen angle to avoid fatigue and injury.

1. Insert the 6 mm hex key into the bolt on the rear of the belt sander platform and loosen.
2. Raise or lower the platform until it has reached the desired angle.
3. Tighten the bolt again to secure the platform in place.
4. Replace the work guard with the work table when sanding with the platform at an angle.

SANDING DISC

1. The sanding disc rotates counterclockwise. Place the workpiece on the work table and slowly push it into the left side of the sanding disc. This will prevent a kickback.
2. Move towards the sanding disc’s outer edge to remove more material and closer to the center to remove less material.

SANDING

1. Hold the workpiece firmly and lightly press against the sanding belt (F). Use the work guard (A) or work table (E) for support during sanding. Apply just enough pressure to remove the desired amount of material. Move the workpiece back and forth across the belt.
2. Use the end of the sanding platform that juts out to sand inside curves. Always press the workpiece against the upper curve of the belt to prevent kickback. Continue to move the workpiece back and forth until the desired surface is achieved.
3. Sand outer curves on the sanding disc, using the work table as support.

WORK TABLE

WARNING! Changing the work table angle may leave a gap larger than 1/8 in. between the table edge and sanding belt/disc. A finger may become trapped in this gap when the tool is operating and result in an injury. Position your hands to prevent this from happening.

The work table (E) is held in place by a pin and locking knob (see Installation) on either the rear for use with the sanding belt or the left side for use with the sanding disc.

The work table can be repositioned at an angle in relation to the sanding belt or disc. There is a degree gauge on the left side of the tool, but an angle finder tool is recommended for greater accuracy.

The work table has a slot for the mitre gauge.

MITRE GAUGE

The mitre gauge (D) placed into the work table’s slot, allows a workpiece to move back and forth against the sanding belt or disc, while maintaining a constant angle. The mitre gauge can be set to 60º angle on either side of the center point.

The angled edge will have a wider width than the workpiece width. Measure the length of the angled cut to determine if the sanding belt or disc should is more suitable for the workpiece.

1. Loosen the locking knob on the mitre gauge.
2. Rotate either left or right to obtain the correct angle. Use an angle finder for greater accuracy.
3. Tighten the locking gauge.
4. Place the mitre gauge into the work table slot.
5. Hold the workpiece against the mitre gauge, then move the workpiece along the gauge into the sanding belt or disc. Move back and forth while gradually feeding the workpiece into the sanding belt/disc.
6. Pull the workpiece back along the mitre gauge, then remove the workpiece entirely to inspect.
7. Use the mitre gauge with small workpieces to better retain control while sanding.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all times.
6. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.

REPLACING THE SANDING BELT

The sanding belt may become worn or you may want to change the level of grit for a project. The steps to replace the belt is the same in both instances.

1. Ensure the tool is OFF, the yellow tab is removed from the safety switch and the tool is unplugged.
2. Raise the sanding belt platform angle enough to allow easy access to the bottom of the sanding belt.
3. Slide the belt tension lever (B) to the right to release tension on the belt.
4. Hold the belt by both ends and slide it toward the front, off of the platform.
5. Check if the new belt has a direction arrow on the inner backing. The sanding belt rotates counter clockwise. Match the direction arrow with the rotation.
6. Hold both ends of the new belt and slide it onto the platform. You may need to adjust the top and bottom of the belt for fit while installing to avoid damaging the belt.
7. Slide the belt tension lever to the left to take up the belt’s slack. The belt is ready for use once the slack disappears.
8. Test that the tracking is properly set (See Assembly & Installation).

REPLACING THE SANDING DISC

1. Ensure the tool is OFF, the yellow tab is removed from the safety switch and the tool is unplugged.
2. Remove the work table and set aside.
3. Pull the old sanding disc from the sanding plate carefully to avoid tearing the disc.
4. Check and remove any remaining adhesive.
5. Remove the backing from the new sanding disc. Apply the disc onto the plate carefully to avoid folds or creases. The sanding disc should cover the plate without hanging over the plate’s edge.
6. Align the disc guard with the screw holes on either side of the sanding plate and fasten into place.

CLEANING

1. Dress the sanding belt and discs with a dressing stick to remove sanding residue from the surface. This will extend their useful lifespan.
2. Vacuum the tool’s inside to remove collected sawdust.
3. Wipe down exterior surfaces with a damp cloth to remove accumulated dust.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

SPECIFICATIONS

TROUBLESHOOTING

1. Exposed to dry conditions that have caused the adhesive to become brittle.
2.  The sanding belt or disc is damaged or creased.

|

1. Store sanding belts and discs in a location that does not have extreme temperature or dryness.
2. Store sanding belts and discs flat. Do not fold either for storage.

Deep grooves appear in the workpiece.|

1. Sanding grit is too coarse.
2.  Sanding across the wood grain.
3. Excessive pressure against the sanding belt/disc.
4. Work piece held in place too long.

|

1. Change to a finer grit.
2. Sand with the wood grain.
3. Reduce pressure on workpiece while sanding.
4. Move the workpiece from side to side while sanding.

Sanding belt or disc is clogged.|

1. Sanding a soft wood.
2. Excessive pressure against the sanding belt/disc.

|

1. Clean sanding belt/disc with a dressing stick frequently.
2. Reduce pressure on work piece while sanding.

Burns appear on work piece.|

1. Excessive pressure against the sanding belt/disc.
2. Workpiece held in place too long.
3. Sanding grit is too fine.

|

1. Reduce pressure on work piece while sanding.
2. Move the work piece from side to side while sanding.
3. Change to a coarsergrit.

Motor does not start. Fuses or circuit breakers tripping or blowing.|

1. Low voltage when drawing  urrent.
2. Short circuit in line, power cord or plug.
3. Short circuit in motor or loose connections.
4. Incorrect fuses or circuit breakers in power line.

|

1. Check power source for proper voltage.
2. Inspect cord or plug for damaged insulation and shorted wires.
3. Inspect all connections on motor for loose or shorted terminals and/or worn insulation.
4. Install correct fuses or circuit breakers or switch tool to an appropriately sized circuit.

Machine slows when operating.|

1. Feed rate into sanding belt/disc too great.
2. Low Voltage due to insufficiently powered circuit.
3. Wrong gauge extension cord.

|

1. Slow rate of feed into the sanding belt/disc.
2. Attach to power circuit with adequate amperage.
3. Replace with a thicker gauge extension cord.

Excessive machine vibration.|

1. Tool mounting incorrect.
2. Incorrect tension set on sanding belt.
3. Tension spring malfunctions.
4. Idler roller is loose.
5. Sanding belt/disc is damaged.

|

1. Have motor mountings inspected and adjusted.
2. Readjust belt tension. Replace belt if necessary.
3. Have tension spring replaced.
4. Adjust or replace the idler roller.
5. Replace sanding belt/disc.

Problem(s)| Possible Cause(s)| Suggested Solution(s)
Work piece is pulled out of your hands.|

1. Work piece is not supported.
2. Work piece is too small.

|

1. Use the work guard or work table to support the work piece.
2. Hold workpiece with jip or grasping tool. Also ensure using work table and mitre gauge for support.

Work piece is kicking back.| Sanding on wrong side of sanding disc.| Sand on the left side of the disc. See Kickback Precautions.

References

• princessauto.com

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