SW-MOTECH GPT.01.841.60000/B URBAN ABS Topcase System Instruction Manual

**SW-MOTECH GPT.01.841.60000/B URBAN ABS Topcase System Instruction Manual

**

MOUNTING INSTRUCTION

Thank you for choosing this premium product from SW-MOTECH, Please carefully read and understand all instructions, safety messages and warning in this mounting instructions prior to installation and use of this  product to avoid injury.

The Product  was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not uaranteed. Visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Keep these mounting instructions as reference.

SW-MOTECH assumes no liability for damage caused by improper installationand/or maintenance work!

SAFETY ALERT SYMBOL

This safety alert symbol is used throughout these mounting instructions towarn of the possibility of death, bodily injury or other warnings. The words DANGER, WARNING and CAUTION are used with this safety alert symbol to convey important safety messages and information related to the installation and use of this product. These words along with the safety alert symbol mean:

DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury!

WARNING: Indicates a hazardous situation that, if not avoided, could result in death or serious injury!

CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury!

  NOTICE: Important information, but not death or injury related (property damage onlyl!

WARNING: The installation and/or maintenance of this product requires advanced mechanical skills, the proper tools, and a thorough understanding of tool use and torque specifications. For your own safety, SW-MOTECH  recommends having installation and/or maintenance carried out by a qualified and certified motorcycle mechanic.

WARNING: Should you choose to self-install this product, carefully and completely read all intallation and safety instructions before installation and use, and follow all the directions and safety precautions given in the mounting instructions to avoid serious injury or death. Also pay attention to all relevant information in the vehicle manual during intallation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT  WITHOUTCONTACTING SW- MOTECH FOR ASSISTANCE.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included.

CAUTION: Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the engine/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools and wear always safety glasses and hand protection. Have another person help you.

MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer specifications or replaced by parts and hardware delivered by SW-MOTECH

WARNING: Secure all threads, unless otherwise specified, with medium- strong strength liquid thread locker. Torque specifications undefined by SW- MOTECH must be obtained from the vehicle manufacturer or by a certified motorcycle workshop!

FUNCTION CHECK: After installation also make sure that no moving parts are obstructed, and function of the vehicle is not hindered in any way. Cables and hoses must not rub and/or be pinched

WARNING: Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all connections and the proper fit of the product. Installed accessories can change driving behavior/stability of the vehicle.

PARTS LIST

| | | Part|  ^| N-m
---|---|---|---|---|---
(1)| GPT.08.161.006| | Rubber Damper| 2 /z|
| | | | |
(2j| GPT.01.841.901.01 / 902.01| | Mounting Strut; left / right| 2 /2|
(3)| KES.RD.210.0300.02.GL| | Plastic Plug| 2 /z|
| | | | |
(4)| M8 x 30; DIN 912| | Hexagon Socket Screw| 4| 20
IS]| o 8,4, DIN 125| | Washer| |
(6)| 0 20 / a 8,4 / h 5| | Spacer; black; height 5 mm| 2c|
| | | | |
(7]| M8 x 55; DIN 912| | Hexagon Socket Screw| |
(8j| o 8,Ã; DIN 125| | Washer| |
(9)| B 1ó / a 8,d / h 3Ã| | Spacer; black; height 3¢ mm| |
| | | | |
(101| GPT.00.161.050.11| | Luggage Rack| |
(11)| M8 x 25; DIN 7991| | Countersunk Screw; black| |
1121| a 8,4| | Countersunk Washer; black| |
|  Coarse Thread 8| M4| MS| M6| I•I8| M10 M12|  / Coarse Thread 8| M4| MS| M6| N8| M10 N12
Stahl FK 8.8 / Steel CL 8.8| 2,8| | 9,ó| 23| | Stahl FK 10.9 / Steel CL 10.9 N•m| | | | 34| ó7     15

MOUTING INSTRUCTION

WARNING: Always wear eye and hand protection!

WARNING: Always use the appropriate tools!

Open the passenger seat. Remove the original seat rubbers. Insert the rubber dampers (1) instead.

Loosen the splint of the support-staff shown in the drawing. Pullthe support- staff out of the upper anchorage. Support the passenger seat with a suitable object during the mounting process.

Loosen the marked screws of the bench and remove it from the vehicle,

Remove the plastic caps and the original screws of the passenger grips.

Then remove the passenger grips carefully,

WARNING: Before reassembling the passenger grips in step [3] it is necessary to create small cutouts into the tail panels, as shown in the detail drawing.

NOTICE: For the following assembly step [3], observe the notices in the mounting instructions for the SW-MOTECH side carrier if itis to be mounted with the luggage rack

Insert the plastic plugs (3] into the ends of the mounting struts (2), as shown in the middle detail drawing

Attach the mounting struts (2) with the passenger grips to the vehicle. Keep the spacers (6) with some grease in position. Then attach the mounting struts (2] behind both passenger footrests, as shown in the lower detail drawing.

WARNING: Use liquid thread locker!

Do not fully tighten the screws yet

Reattach the support staff to the passenger seat (upper detail drawing), then reattach the bench to the vehicle.

Attach the luggage rack (10) onto the mounting struts (2], as shown in the drawing.

WARNING: Use liquid thread locker!

Once all parts are evenly positioned without excess tension, tighten the screws as specified.

PRODUCT SPECIFIC INFORMATION

ATTENTION: The indicated maximum load is inclusive the weight of topcase/luggage and adapter plate! The maximum vehicle load specified by the manufacturer must not be exceeded!

NOTICE: Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

URBAN ABS top case

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.

Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.

This product was developed for vehicles in their factory setting. Compati with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration / operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION: Read the mounting instructions carefully and make sure that allitems of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor / exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION

ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!

ATTENTION: Before riding and at each stop levery 200 km) check proper fixation of the product!

ATTENTION: The maximum load of the used SW-MOTECH STREET-RACK /
ADVANTURE must not be exceeded (refer mounting instructions of the um vehicle load specified by the manufacturer must not be exceeded!

ATTENTION

NOT FOR OFFROAD-USE!

PARTS LIST

MIO N12
Stahl FK 8.8 / Steel CL 8.8                                           N•m| 2,8| | 9,ó| 23| | Stahl FK 10.9 / Steel CL 10.9 N•m| | | | | ó7

MOUNTING

URBAN ABS top e for STREET-RACK

Step [1]: Open the lid and inner zipper of the top case (1)
Step [21: Flip up the inner lining.
Step [3]: Attach the locking system

(4) under the top case (1). Pay attention to the position of the locking lever (closed). Tighten the screws as specified in the parts list.

Step [4]: Flip down the inner lining.
Step [5]: Close the inner zipper of the top case (1)
Step [6]: Turn the locking button of the anti-theft device (8] to the closed position.
Step [7]: Attach the anti-theft device (8) inside the top case (1), Tighten the screws as specified in the parts list.

MOUNTING TO THE STREET-RACK

Step [8]: Turn the locking button into the open position.
Step [9]: Push the locking lever into the open position.
Step [10]: Slide the locking system (4) with the two hooks into the openings of your STREET-RACK (sold separately).
Step [11]: Press the top case (1) slightly down ..
Step [12]: … and close the locking lever. Pay attention to the audible snap sound.
Step [13]: Secure the top case via locking button of the anti-theft device (8] against theft and check the proper fit on the vehicle. TIP: We recommend leaving the locking button of the anti-theft device (8] in the closed position during the ride.

URBAN ABS top case as lashing variation

Step [1]: Open the lid and inner zipper of the top case (1). lip up the inner lining.
Step [3]: Attach the foam rubber base [4) under the top case (1). Tighten the screws as specified in the parts list.
Step [41: Flip down the inner lining.
Step [5: Close the inner zipper of the top case (1).

Step [6]: Attach the cover plate (7) inside the top case (1), Tighten the screws as specified in the parts list.

FIXATION TO THE VEHICLE

Step [7]: On both sides entangle TWO loop straps (11) to appropriate and reliable attachment points in the rear area of the vehicle (e.g. luggage hook etc.). Then entangle on both sides TWO loop straps (11) to appropriate and reliable attachment points of the vehicle [e.g. vehicles frame, footrest mounts etc.)

FUNCTION CHECK (MUST BE OBSERVED)

ATTENTION: Al Loop straps must not contact any hot or moving parts of the vehicle. All loop straps should also remain 15 cm away from hot parts of the vehicle and remain clear of the exhaust stream. For this reason compress the suspension fully several times with your vehicle stationary.

Step [8]: Attach the hook buckles of the loop straps [11) on both sides to the marked loops of the top case (1), as shown in the drawing. Tighten all loop straps until the top case (1) is centered and securely fastened to the vehicle
Step [9]: Secure the overlength of the loop straps (6] with the rubber loops against flapping.
Step [10]: Check the proper fit of the top case.

MOISTURE PROTECTION
Use the included waterproof inner bag (2] to protect your luggage from moisture.

LOADING
ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/top case.

Volume expansion: Open the revolving zipper. For a tight ft the opening angle can be adjusted via the attached straps.

CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy water! Rinse with clean water.

Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer! Clean the top case after riding insalty conditions, to avoid damage from salt.

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