TEXAS Razor 4620Li Garden Lawn Mover User Manual

User manual
Razor 4620Li
Razor 4640TR-Li Texas A/S – Knullen 22 – DK-5260 Odense S – Denmark
Tel. +45 6395 5555 – www.texas.dk – [email protected]
Version 22.1 

Illustrations

Warning symbols

| Warning:
Safety information about hazards that can result in personal injury
---|---
**| Please read the user manual carefully before operating the machine.
| Warning:
Risk of flying objects
| Keep your distance from other people, children, and animals
| Do not expose the equipment to rain/water and store it indoors.
| Remove the safety key before carrying out any maintenance, or cleaning, and before leaving the machine unattended.
| Do not touch rotating parts
| Warning:
Do not place hands or feet under the cutting deck
| Stop the engine before cleaning of work area
| Keep your distance from other people, children, and animals
| Warning:
Always use the correct tools and original spare parts
| Warning:
The blade is sharp, do not touch the knife
| Do not expose to temperatures above 45 degrees C.
**| Must be recycled
| Do not expose the equipment to extreme heat or fire
| Do not expose the equipment to rain/water and store it indoor
| Please read the user manual carefully before operating the machine
**| Must only be used indoor
| Waste electrical products must not be disposed of with household waste. This tool should be taken to your local recycling center for safe treatment
Li-ion**| Waste lithium batteries must not be disposed of with household waste. Batteries should be taken to your local recycling center for safe treatment.

**Safety

**

Setup

Do not put hands or feet near or under rotating parts.
Read this manual carefully. Make sure that you are familiar with the different controls, settings, and handles of the equipment.
Know how to stop the unit and ensure that you are familiar with emergency stops.
Never allow children or people unfamiliar with these instructions to use the machine. Note, that local regulations can restrict the age of the operator.
If you feel unwell, tired, or have consumed alcohol or drugs, do not operate the machine.
Always inspect the machine before usage Ensure that no parts are worn or damaged.
Replace worn-out or damaged elements and bolts in sets to preserve balance.
The operator of the machine is responsible for people’s safety.
Never use the machine near children or animals.
The operator of the machine is held liable for any accidents or hazards to other people and their property.
Thoroughly inspect the area, where the equipment is to be used if necessary and remove any foreign objects.
Boots with non-slip soles with a steel jacket are required. Avoid loose- fitting clothes.

Operation

After striking a foreign object, stop the engine immediately and inspect the machine thoroughly for damage. Repair the damage before continuing.
If the machine should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of damage.
Always turn off the engine and ensure that all moving parts have come to a complete stop before making any repairs, adjustments, or inspections.
Exercise extreme caution when operating on slopes.
Never operate the machine at a fast pace.
Do not overload machine capacity by attempting to push at too fast a rate.
Do not carry passengers.
Never allow any bystanders in front of the unit.
Only operate the machine in daylight or in fully illuminated areas.
Ensure a stable foothold and always keep a firm hold on the handles. Always walk, never run.
Do not operate the machine when barefoot or wearing sandals.
Exercise extreme caution when changing direction on slopes
Never attempt to make any adjustments, while the engine is running.
Use extreme caution when reversing or pulling the machine backward
Due to vibrations from the handle, long-time use can result in white fingers.
If fatigue is felt in arms, hands, or fingers – or visible signs of white fingers are appearing, the work should be stopped immediately, and a sufficient time break should be taken for recovery. To avoid white fingers, each user should operate the machine for no more than 1.5 hours per day.

Maintenance and storage

The engine shall be stopped when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.
Check regularly that all bolts and nuts are tightened. Retighten if necessary.
The engine must be completely cooled before storing indoors or covered.
If the machine is unused for a period of time, please refer to the instructions in this manual.
**** Maintain or replace safety and instruction labels, as necessary.
Only use original spare parts or accessories. If no original parts or accessories are used, the liability is no longer applied.

Miscellaneous

Factory-fitted control devices, such as the handle-mounted clutch cable, must not be removed or exposed.
Ensure that the machine is properly secured when transported on a flatbed etc.

Waste electrical products must not be disposed of with household waste. This tool should be taken to your local recycling center for safe treatment.

The lawnmower is manufactured according to the latest safety requirements. These include a blade brake that stops the motor and blade in 3 seconds when the blade brake. Every precaution is only effective when it is followed exactly. Use the following description when you mount your lawnmower.

Identification of the parts

See Illustration 1
A. Handlebar for self-propelled*
B. Start button
C. Handlebar for engine brake
D. Wing nut
E. Rear discharge guard with spacer blocks
F. Battery cover
G. Motor
H. Indicator lid
I. Grass collector
J. Height adjustment
K. Side discharge guard

• Only Razor 4640TR-Li

Mounting

Unpacking: Illustration 2
Remove the mower from the box by pulling the machine out from the side. The box contains:
1 pcs mower
4 pcs wing nut set consisting of wing nuts, bolts, and washers.
2 pcs spacer blocks (See illustration 6-1)
2 pcs. battery
1 pcs. charger

Warning: Ensure that cables are not pinched.

Handlebar and height adjustment: Illustration 3+4
The handlebars are height adjustable. This means that they can be adjusted so that it best fits you. Before you install the handlebar, it may be a good idea to have decided which height is best for you.

1. Set the lower handlebar tube to the working height that suits you. “H” is the high position and the “L” is a low position.
2.  Attach the wing nut from the inside of the side bracket and into the lower handlebar.
3. Attach the upper handlebar to the lower. Fasten with a wing nut from the inside of the handlebar.
4. Customize cable and secure with cable clamps

Mounting the grass collector: Illustration 5

1. Click the frame to the grass collector.
   The grass collector comes with a handy indicator showing whether the box is full of grass and needs emptying.

Rear discharge guard: Illustration 6-1
If you want to mow without a grass collector it is important to attach the two spacer blocks.

1. Insert the 2 blocks under the rear discharge guard.

Note: The spacer blocks are for rear ejection only!
Otherwise, they should be removed.

Warning: If the two blocks are not mounted. The mower will have difficulties to dispose of the grass.

Mulching plug: Illustration 6-2

1. Insert the mulching plug and remove the side-discharge guard, if you want to mow with mulching functionality.
   NB Don’t use the grass collector

Important: Remember to remove the mulching plug, when using the grass collector.

Side discharge guard: Illustration 6-3

1. Press the lock button and lift the side guard up and insert the side discharge guard. Then insert the mulching plug in the rear discharger to mow with the side discharge function. NB Don’t use the grass collector.

Cable adjustment

Before the machine is used, the cable adjustment should always be checked.
The cables can be checked by activating the handles fully and checking if the cable is tight. If not, it must be tightened. If the handle cannot easily be fully activated, the cable should be loosened.
After the first season, it must be expected that the cables need to be adjusted for optimal activation, as cables can stretch when used.

The following cables may be necessary to re-adjust:

1. Cable for the drive (Kun Razor 4640TR-Li)

Battery

Warning: Do not try to disassemble, short circuit, or put it to extreme heat or fire, as it can cause serious inquiry and permanent damage to the battery!

Charging

Only use the original charger with art. no. 90066658 (standard charger) or 90066657 (quick charger).
Before the battery is used the first time, it is recommended to fully charge it first.
Charge the battery minimum every 6 months to maintain the capacity for as long as possible.

The battery has an energy indicator. Press the button and a number of LED lights will flash (Illustration 7):

• 4 lights: 100% battery power
• 3 lights: 75% battery power
• 2 lights: 50% battery power
• 1 light: Less than 25% battery power

Note: The indicator lights are only indicative indications, and are not accurate power indications.

Important
To protect the battery from total discharge, the machine will stop, when the battery is nearly empty. The machine must not be started up again after the automatic shutdown, as it can damage the battery.
The battery must be recharged before the work can continue.

Waste lithium batteries must not be disposed of with household waste. Batteries should be taken to your local recycling center for safe treatment.

Charging

Only use the original charger, which is included with the product, and do not try to charge another type of battery in the charger, other than the original battery with art. no. 90066660 (2.5Ah) or 90066659 (4.0Ah).
Keep the charger in a dry and warm environment (10-25 degrees C) and only use it indoors. It should be connected to a normal 230V AC socket.
Before the battery is used the first time, it is recommended to charge it fully.
The surface of the battery can become warm during charging. This is normal.
Do not cover the battery or charger during charging. Allow free ventilation of air.
Charge the battery minimum every 6 months to maintain the capacity for as long as possible.

Insert the battery into the slots of the charger and slide it into place until it locks.

There are 4 lights on the charger indicating the status and state of charge of the battery (Illustration 8):

• Constant red light: The charger is ready to charge, but no battery is connected
• Flashing red light: Battery fault or overheat (always let a warm battery cool off before charging it)
• Flashing green light: Battery is charging
• Constant green light: Batteri er fuldt oplades og skal fjernes fra opladeren.

The charger will stop when the battery is full. However, it is not recommended to leave the battery in the charger for more than 24 hours.
It is recommended to drain the battery completely and fully charge it whenever possible, as it can increase the health of the battery. But partial charge will not damage the battery.
To remove the battery from the charger, hold the button down and pull the battery out.
During winter storage, the battery should be partly charged (75-100%) and kept warm at 10-20 degrees C. Make sure to keep ventilation holes clean and free from dirt.
A full charge of the battery takes around 75 min (2.5Ah battery).

The battery cells will go to sleep mode if not used for a long time and must be activated again t oreach full capacity. The battery will reach its full power after 5 full recharge cycles. Therefore, you might experience that for the first few times use, the battery’s operating time is a few minutes less than when it reaches its full power/capacity. This is also the case after long times of winter storage.

Operation

Safety key
The motor unit has a safety key, which is placed under the battery cover. If the safety key is removed, the power is disconnected, and it cannot start. See illustration 9

It is always recommended to remove the safety key:

• When the lawn mower is left unattended (to prevent unintended start, e.g. by minors)
• Before cleaning and maintenance
• Before removing grass blockings

To remove the safety key, turn it to the position ”O” and pull it out. To insert the safety key, inset it in position “O” and turn it to position ”–”. Only then the motor can start.

Cutting height adjustment: Illustration 10
The mower has 6 different heights. The cutting height ranges from 28 mm to 75 mm

Start
Never start the mower directly on long grass.

1. Open the battery cover on the motor unit, slide in the battery, and click it in place.

2. Make sure the safety key is activated and in the correct position ”–” ((Illustration 9).

3.  The key on the motor unit should be turned towards ”L” to activate the battery on the left side.
   The battery socket on the right side “R” is only for storage. Always place the active battery in the left socket (Illustration 11).

4. Hold the start button (A)down and activate the handlebar for the engine brake (B) to start the motor. Release start button once started (Illustration 12).

5. Hold the bar for self-propelled (C) in order to start mowing (only Razor 4640TR-Li)

Note: As long as operating the mower, the bar for the engine brake must be engaged.

Stop: Illustration 12

1. Release the engine brake and self-propelled bar* to turn off the mower and the engine

• Only Razor 4640TR-Li

Note: The blades will still rotate for up to 3 seconds after stopping.

Remove the battery
To remove the battery, press and hold the latch button under the battery and pull it out (Illustration 13)

There is space for an additional battery in the motor unit. This can be purchased separately. If 2 batteries are being used, the active battery must be placed in the left socket “L”. The battery socket on the right side “R” is only for storage. The key can only be turned towards “L” (Illustration 11).

Working time
The working time per full charge depends on several factors, like the length of grass, cutting height, and cutting methods (mulching, collection. side discharge).

Variable motor-speed
The motor adjusts the blade rotations to match the load (length and thickness of the grass). You will therefore hear that the motor speed will go up/down while cutting the grass. This is perfectly normal and ensures a more energy- effective use of the power from the battery.

Blade

Inspection of the blade

• Tilt the mower with the front upwards.
• Inspect the blade for damage, cracks, or excessive rust or corrosion.
• Check that the blade bolt is tightened.

Note: A dull blade can be sharpened! But a blade that is worn, bent, cracked, or otherwise damaged must be replaced.

Removing the blade: See illustration 14
If you remove the blade to sharpen or replace it, you must use a torque wrench and some heavy gloves to protect your hands.

1. Loosen the blade bolt with the included tool. Use a piece of wood to prevent the blade from turning around.
2.  Remove the bolt, washer, blade, and blade holder in that order
3. Sharpen or replace the blade.
4. Insert the blade holder, blade, washer, and bolt in that order
5. Tighten the blade bolt with 50 Nm with the included tool. Use a piece of wood to prevent the blade from turning around.

Warning: A blade must be sharpened so it is in 100 % balance, otherwise it may cause vibrations that could damage the engine. Damage to the engine due to faulty sharpening is not covered by warranty. We, therefore, recommend letting a service center sharpen the blade.

Storage and maintenance

Maintain your lawnmower: Check all bolts, screws, nuts, and deck. Dismount the blade and the belt plastic cover for regular cleaning. Always make sure that the blade is sharp. Keep the motor unit free from grass and dirt. It’s a good idea to take your lawn mower to an annual service check with your authorized service dealer. See your nearest service center at www.texas.DK.
Storage: After use, the lawnmower is kept in a dry and clean room. Clean the machine after every use. Grass and dirt must be removed from the underside of the deck. Remove the safety key before cleaning and storage.

Winter storage: Spray silicone lubrication into the cables and move them.
Finally, clean the mower thoroughly. Dip a cloth in oil and lubricant metal parts to prevent rust. For storage of battery, see the “Battery and Charging” section.

Specifications

Battery

T se| 40V Lithium-Ion
Capacity| 2.5 Ah (90 Wh)
Fully charging time| 75 min
Cutting capacity/charge| Up to 500 m²
Lawn mower model| Razor 4640TR-Li
---|---
Motor| 40V battery
Self-propelled| Yes
Cutting width| 46 cm
Height adjustment| 28-75 mm
Mulching| Yes
Side discharge| Yes
Grass collector| 65 L
Weight| 30.5 kg
Vibration level| 6.360 m/s2 (K=1.5 m/s2)
Soundp pressure LpA| 82.1 dB(A) (K=2.5 dB)
Sound power [WA| 93.41 dB(A) (K=2.5 dB)
Guaranteed LWA| dB A_96
Battery
Type| 40V Lithium-Ion
Capacity| 2.5 Ah (90 Wh)
Fully charging time| 75 min
Cutting capacity/charge| Up to 400 m2 (self-prop.) Up to 500 m2 (push)

Warranty terms and conditions

The warranty period is 2 years for private end-users in EU countries. Products sold for commercial use, only have a warranty period of 1 year.
The warranty covers the material and/or fabrication faults.

Restrictions and requirements
Normal wear and replacement of wearing parts are NOT covered by the warranty.

Wearing parts, which are NOT covered for more than 12 months:

• Blades
• Cables
• Fuses
• Switches
• Battery

The warranty does NOT cover damages/faults caused by:

• Lack of service and maintenance
• Structural changes
• Exposure to unusual external conditions
• Damages to the bodywork, deck, handles, panels, etc.
• If the machine has been improperly used or overloaded
• Wrong handling or storage of the battery
• Use of unoriginal spare parts.
• Other conditions where Texas cannot be held responsible.

Whether a case is a warranty claim or not is determined in each case by an authorized service center. Your receipt is your warranty note, why it should always be kept safe.

REMEMBER: The purchase of spare parts, as well as any request for warranty repair, art. number (e.g. 900666XX), year, and serial number, should always be informed. It can be found on the CE label located on the rear part of the cutting deck behind the engine!

• We reserve the right to change the conditions and accept no liability for any misprints

EC Declaration of conformity

Manufacturer

Texas Andreas Petersen A/S

• Hereby certifies that the following
• Lawnmower

Razor 4620Li – Razor 4640TR-Li

• Is in compliance with the specifications of the machine directive and subsequent modifications

2006/42/EC – 2014/30/EU – 2000/14/EC – 2011/65/EU

• Conforms with the following standards

60335-1:2012+A11: 2014,
60335-2-77: 2010,
ISO 3744: 1995,
ISO 11094: 1991,
55014-1: 2006+A1+A2,
55014-2: 2015
ISO 14982: 2009,
ISO 5395-1: 2013.
ISO 5395-2: 2013

LwA: 96 dB(A)
LpA: 82.1 dB(A)
Ah: 6.360 m/s²

Serial numbers Razor 4620Li: 2111540001 – 2312549999
Serial numbers Razor 4640TR-Li: 2111550001 – 2412679999

Responsible for documentation
Johnny Lolk

Texas Andreas Petersen A/S
Kullen 22 • DK-5260 Odense S
15.11.2021Johnny Lolk
Managing Director

References

• Salg af havemaskiner - Texas A/S

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