FALCON RIDGE YA-RHINO-FC04 -FC05 Yamaha Rhino Full Cab Enclosure with Lexan Windshield Instruction Manual

June 3, 2024
FALCON RIDGE

2515 Bypass road Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of Yamaha Rhino
Full Cab Enclosure with Lexan Windshield
YA-RHINO-FC04 –FC05

YA-RHINO-FC04 -FC05 Yamaha Rhino Full Cab Enclosure with Lexan Windshield

Notice : Do not smoke inside the cab or expose the enclosure to direct flames. The cab is Flammable.
Be sure to read these instructions thoroughly before opening and installing the cab enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. If installed outside and in the cold weather, warming the adhesive Velcro strips inside just before installation is recommended.

  1. Carefully open the carton and remove the rolled Cab Enclosure on a large flat surface that is clean and free of dirt or other material that may soil or scratch the windows of the Cab.
  2.  Check over the parts included in the carton with the parts list shown below:
    Velcro Hook strips:| 14 each|   3” long
    ---|---|---
       “        “| 4 each| 10” long
       “        “| 2 each| 16” long
       “        “| 2 each| 20” long
       “        “| 1 each| 50” long
    Cab Enclosure| 1 each|

If any parts are damaged or missing please contact customer service at 606-845-7439.

  1. Before beginning the installation of the soft cab you will want to semi-install the windshield. Place the windshield on the Rhino and keep it in place using only a few of the clamps. The front of the cab has been designed to work with a variety of windshields and needs to be trimmed to fit around the windshield clamps.
  2. Begin by opening up the enclosure and with the help of another person drape the enclosure over the roll cage. Mark where the two 12” Velcro strips will pull down in the rear and attach the adhesive Velcro strips here.
  3. Move to the front of the Rhino and pull the doors up to the front of the roll cage where the windshield is and mark the Velcro tabs where the clamps will be. Now take a pair of scissors or a knife and cut the tabs where the clamps will be. You will want to remove about an inch of the tab and then melt the cut edges with a lighter to prevent fraying.
  4. Now remove the windshield and place adhesive Velcro on the roll cage to match up with the tabs that you just created when cutting the larger piece.
  5.  Reinstall the windshield following the instructions provided with it.
  6. Now all that is left is to attach all of the adhesive Velcro around the bottom of the doors. There is a 20” and a 10” along the back of the doors and the adhesive Velcro to match up with these should be attached to the outside of the roll cage or straight out towards the sides. Next, attach the 16” and 3” on the front of the doors; these will go on the inside of the roll cage or inside the fender wells and under the floorboards for the 3”.
  7. To open and stow the doors, move the zipper fully rearward and fold the bottom portion of the doors up. Then begin to form a vertical roll with the door by rolling it inward from the front edge toward the rear of the door. Secure in place using the two hook and loop straps provided. Try to form a roll approximately 2” in diameter to assure that the door will not stick out very far while stowed.

Cleaning and Storage Recommendations:

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll it for storage.

  2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory.
    On a large, clean, and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter.
    Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.

  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.

Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from the date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory-new condition to receive a refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE it if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered, or damaged in any way will not be subject to a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, the credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping costs will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge’s Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops, and/or windshield due to defects of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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