FALCON RIDGE YA-WOLVERINE-FC04 Full Cab with Aero-Vent Poly Windshield Instruction Manual
- October 27, 2023
- FALCON RIDGE
Table of Contents
YA-WOLVERINE-FC04 Full Cab with Aero-Vent Poly Windshield
Instruction Manual
YA-WOLVERINE-FC04 Full Cab with Aero-Vent Poly Windshield
2515 Bypass Rd. Flemingsburg, KY 41041 606-845-7439
Instructions for Installation and Care of Yamaha
Wolverine Full Cab with Aero-Vent Poly Windshield
YA-WOLVERINE-FC04
Notice: Do not smoke inside the cab or expose the enclosure to direct
flames. The cab is Flammable.
NOTICE: Please check the contents of the package for any damage and make
sure all parts fit correctly and you are happy with the product before
removing the protective film. Once the film is removed you cannot return the
product for a full refund.
- Be sure to read these instructions thoroughly before opening and installing the Yamaha Wolverine Full Cab with Poly Windshield. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.
- Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.
- Check over the parts included in the carton with the parts list shown below:
Adhesive…….. Velcro…… Hook …….Strips:
“……………… “……………….. “ ……………“
“……………… “……………….. “ ……………“
“……………… “……………….. “ ……………“| Soft Doors
14 each———— 3″
2 each———— 10″
2 each———— 40″ 9 each ( 1 extra )
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Adhesive…….. Velcro…… Hook …….Strips:
“……………… “……………….. “ ……………“
“……………… “……………….. “ ……………“| Rear Window
2 each———— 9”
1 each———— 15″
30” Webbing Straps w/ Loop
45” Webbing Straps w/ Loop| Top Cap
2 each
2 each
The cab for you Wolverine is made up of 5 different components that work together to enclose your vehicle. Install the cab in the following order.
- Soft Doors
- Rear Window
- Poly Windshield
- Top Cap
Soft Doors
-
Begin by taking the 40″ adhesive Velcro strip and running it up the back of the roll cage facing toward the rear of the vehicle. You will see three double-sided Velcro tabs sewn along the back of the doors. Begin installing the adhesive Velcro from the bottom of the roll cage and work your way up the bar. See the photo below.
-
Take the Velcro tabs sewn along the back edge of the and attach it to the 40″ adhesive strip on the frame. Begin at the bottom and work your way up. This will place the door in the proper location.
-
Next, attach the double-sided Velcro strips sewn perpendicular to the edge of the door. At each of the double-sided strips take one of the 3″ adhesive Velcro strips and adhere it to the inside of the frame. Then wrap the double-sided strip around it so that the adhesive strip holds it firmly in place. the following diagrams show how it should look.
-
Then place the 10″ adhesive Velcro strip at the bottom of the front wing window as shown in the photo below.
-
Once all the Velcro is in place the last thing to do is install the screw snap studs. Three go on the outside of the vehicle and one goes on the inside of the door. NOTE: The best way to install the snap studs is to put them in the sockets in the door first. Then push them into the plastic to make an indention. Then pull the screw stud out and screw it into the plastic where the mark was made. See the Photos Below.
REAR WINDOW
-
Begin attaching the Rear Window by connecting the Velcro down the sides to the Velcro tabs from the doors. Start at the bottom on one side and work your way to the top then pull it across and do the same on the other side. Make sure that the Rear window is centered and pulled tight from side to side.
-
Then place the two 9″ and one of the 15″ adhesive Velcro strips across the top of the roll cage. Make sure to place them on top of the bar. The photo below shows how it should look.
POLYCARBONATE WINDSHIELD -
Install using the directions included with the windshield.
TOP CAP
a. The Top Cap will be attached using four straps with a loop sewn on one end.
For the front of the Top Cap, you will use the two 30″ straps. That the looped
end and wrap them around the roll cage between the two bolts as shown in the
photo below.
b. Next take the two 45″ straps and attach them to the bar at the very bottom
back section of the enclosure. This is a bit difficult, you may need to undo
the enclosure a bit to accomplish this. Once the strap is wrapped around the
bar replace the enclosure and pull on the strap to make sure it is secure. See
photo below
c. Now place the top over the entire vehicle, the front of the top is
identified by the sides not being as steeply curved and narrower than the
back, and begin by lacing the front straps through the ladder lock buckles
sewn to the front corners of the top. The diagram below shows how to use a
ladder buckle. d. Now run those straps up and through the ladder lock buckles
sewn to the rear of the top.
e. You now need to tighten and loosen the strap of the top so that it is
centered correctly.
f. the Last item is to install the bent Polycarbonate brace along the top of
the windshield through the top cap. This is to seal the enclosure off so that
air cannot get through. See the photo below.
Cleaning and Storage Recommendations:
- Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
- It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
- A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.
Return Policy
If for any reason you choose to return this product it must be returned within
30 days from the date the item is received. You MUST package the product
exactly as it was originally packaged from the factory to get a full refund
for the product!
The vinyl windows should never be folded when packaging in the box or for
storage purposes. Lay all the windows on top of each other with the canvas
folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production
facility and must be in unused, factory-new condition to receive a refund – a
25% restocking fee will apply.
If ordered from Falcon Ridge please call at 606-845-7439 to gain a return
authorization number, use our preferred shipping carrier (UPS) to return the
item (unless the item is defective, you are responsible for paying the
shipping to return the item.) Any returns submitted to Falcon Ridge without a
return authorization number will be charged a 20% restocking fee. If ordered
from one of Falcon Ridge’s many distributors, you must first call them and see
what their return policy is. Once your item reaches our production facility,
our customer satisfaction team will inspect your item to ensure unused,
factory-new condition. NOTE: All windshields must be returned with the
original protective film intact and not removed. Do NOT REMOVE if you have any
intentions of returning the item. Refund/ replacement of a windshield will
only be processed on items with original protective film or if the windshield
is defective.
Items must be properly packaged in the original shipping carton to protect
them during transit and ensure your returned item arrives back factory fresh,
and in new resalable condition (any returned items that have been used,
altered or damaged in any way will not be subject for a refund.) All contents
including instruction manuals, accessories, hardware, Velcro, etc. must be
included in your return shipment. Only items in OEM factory new condition will
be approved. Once returned items are received, a credit will be issued to the
original credit card/ payment method used for the purchase. Outbound shipping
and return shipping cost will not be refunded. Please allow 4 to 6 weeks for
your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge’s Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops and/or windshield due to defects of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.
Thank you
Falcon Ridge
Documents / Resources
|
FALCON RIDGE YA-WOLVERINE-FC04 Full Cab with Aero-Vent Poly
Windshield
[pdf] Instruction Manual
YA-WOLVERINE-FC04 Full Cab with Aero-Vent Poly Windshield, YA-WOLVERINE-FC04,
Full Cab with Aero-Vent Poly Windshield, Full Cab, Cab
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