FALCON RIDGE HO-BIGRED-FC04 Honda Big Red FC04 Full Cab Enclosure Fits Polycarbonate Windshield Instruction Manual

June 3, 2024
FALCON RIDGE

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FALCON RIDGE HO-BIGRED-FC04 Honda Big Red FC04 Full Cab Enclosure Fits

Polycarbonate Windshield

Instructions for Installation and Care

Honda Big Red FC04
CAUTION : Do not smoke inside the cab or expose the enclosure to direct flames. Product is FLAMMABLE. Be sure to read these instructions thoroughly before opening and installing. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

  1. Carefully open the carton and remove the rolled-up cab enclosure on a large flat surface that is clean and free of dirt or other material that may soil the cab, or scratch the clear vinyl side/rear windows.

  2. Check over the parts included in the carton with the parts list shown below:
    Velcro hook strips: 10 each 3” long
    Steel plates 2 each
    35mm stainless bolts 4 each
    Screw snaps 14 each (2 extra)
    Cab enclosure 1 each
    If any parts are damaged or missing please contact customer service at 606-845-7439.

  3. Next open the enclosure and with the help of another person, drape the enclosure over the roll cage and arrange into the correct position.

  4. The front of the enclosure is made to fit several styles of windshields. You will see a 24” Velcro tab sewn to the front edge of the doors; you will need to cut the tab so that it will fit around the windshield clamp at the bottom of the top section. Make sure to melt the edges of the Velcro to prevent future fraying.

  5. Once you have the Velcro cut, cut the adhesive Velcro to match the two tabs and attach the adhesive Velcro to the roll cage on the inside of the bars. The two sides should be facing each other towards the center of the windshield. Now slide the tabs under the windshield and attach to the adhesive Velcro. If you have trouble getting the tab between the windshield and the bar due to the adhesive Velcro, cut a small piece of cardboard and slide it between the windshield and the roll cage from the inside to separate the two and allow the tab to slide through more easily.

  6. Now move around to the rear of the cab and with the bed raised mark the locations for the four screw studs to match up with the snaps installed into the cab enclosure. Using a #2 Phillips screwdriver install the screw snaps into the plastic. TIP: You may wish to install the snaps slightly below what it looks like to ensure a tight fit, or just be sure to pull down on the cab as you mark the locations.

  7. Now moving on to the doors you will have two more snaps on the bottom of each door, just install the screw snaps as you did across the rear of the cab.

  8. Finally, install the steel plates on each door to provide a platform for the magnets to attach to. Start by using a hex wrench and a ratchet to remove the two bolts that hold the door to the top hinge. Now tak  the steel plates and using the supplied stainless hex head bolts put the bolts through the plates and thenthrough the door and reattach the factory nuts. Tighten down to complete installation of the enclosure.

Cleaning and Storage Recommendations

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
  2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.
    Thank you for your purchase!

Return Policy

  • If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
  • The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
  • All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply.
  • If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT
  • REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective. Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not berefunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty. 30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information. 1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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