FALCON RIDGE KAW-4010-FC01 4010 Full Cab Enclosure Instruction Manual

FALCON RIDGE KAW-4010-FC01 4010 Full Cab Enclosure Instruction Manual

Instructions for Installation and Care of 4010 Full Cab Enclosure

KAW-4010-FC01

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.

1. Be sure to read these instructions thoroughly before unrolling and installing the 4010 Full Cab Enclosure. The installation is best done when the temperature is 65 degrees F. or warmer.

2. Carefully unroll the Cab Enclosure on a large flat surface that is clean and free of dirt or other material that may soil or scratch the windows of the Cab.

3.  Check over the parts included in the carton with the parts list shown below:
   Velcro Hook strips: 2 each 5” long
   “ “ 2 each 7” long
   “ “ 6 each 8” long
   “ “ 1 each 36” long
   Snap studs 9 each (1 extra)
   Cab Enclosure 1 each

4. To begin, loosely drape the windshield/top over the top of the Mule roll cage. You will see two webbing straps attached to the front nose of the cab. These will go down and wrap around the bumper support bars that are diagonal as you look down between the bumper and nose of the 4010. Run the strap down, around and back up and attach the strap together and leave loose at this point.

5. Working your way to the rear of the roll cage, carefully fit the Cab into position.
   Be sure to pull the lower edge of the rear panel down between the rear of the roll cage and the front of the dump bed. Apply the two 18” latch strips here. We have provided two strips for this area for an easier installation step. They will make up the 36” length to hold the back in place. Be certain to clean the surfaces before applying the adhesive loop strips!

6. Center the Cab left to right on the roll cage and zip the doors closed.

7. Position and install the six (3 per side) 8” hook and loop strips on the left and right sides of the roll cage on either side of the front window. Be certain to clean the surfaces before applying the adhesive loop strips! First, apply all three strips on one side of the roll cage then pull the window tightly toward the other side to minimize waviness or wrinkles in the front window.

8. Position and install the six (3 per side) 8” hook and loop strips on the left and right sides of the roll cage on either side of the front window. Be certain to clean the surfaces before applying the adhesive loop strips! First, apply all three strips on one side of the roll cage then pull the window tightly toward the other side to minimize waviness or wrinkles in the front window.

9. Note the location for the 8” and 6” strips. You will need one of each for both sides to hold the lower portions of the doors closed when the doors are in use.

10. Mark the desired locations for the stud snaps on the front fenders. You will use 4 per side. Then install the stud snaps to the Mule using only a #2 Phillips screwdriver. Caution: Do not use a drill as damage to the Mules gas tank can occur!

11. To open and stow the doors, move the zipper fully rearward and fold the bottom portion of the doors up. Then begin to form a vertical roll with the door by rolling it inward from the front edge toward the rear of the door. Secure in place using the two hook and loop straps provided. Try to form a roll approximately 2” in diameter to assure that the door will not stick out very far while stowed.

Cleaning and Storage Recommendations:

1. Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag (I recommend a Flannel or Micro Fiber Cloth) or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridges many distributors’, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

Read More About This Manual & Download PDF:

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>