FALCON RIDGE Kawasaki Mule Pro-MX Full Cab Enclosure Instruction Manual

FALCON RIDGE Kawasaki Mule Pro-MX Full Cab Enclosure

2515 Bypass Rd. Flemingsburg, KY 41041 606-845-7439
Instructions for Installation and Care of Kawasaki Pro MX Full Cab with Aero- Vent Polycarbonate Windshield KAW-PROMX-FC04
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.

1. Be sure to read these instructions thoroughly before opening and installing the Kawasaki Pro MXFull Cab with Aero-Vent Poly Windshield. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.
2. Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.
3. Check over the parts included in the carton with the parts list shown below:
   • Adhesive Velcro Hook Strips: 18 each————3” “ “ “ “ 4 each————4” “ “ “ “ 2 each————6” “ “ “ “ 2 each————17” “ “ “ “ 2 each————32”
   • Rear Window “ “ “ “ 2 each————9” “ “ “ “ 2 each————22” “ “ “ “ 1 each————25” “ “ “ “ 2 each————42”
   • Top Cap “ “ “ “ 2 each————6”
   • 36″ Webbing Strap W/ Loop 2 each
   • Webbing Straps with Velcro 2 each
   • Cab Enclosure 4panels

The cab will be put together using the following parts and in this order.

1. Doors
2. Rear Window
3. Polycarbonate Windshield ( See instructions provided with windshield)
4. Top Cap

DOORS

1. Begin by installing the doors. If possible, have someone else hold the door in place and mark the location of each Velcro strip sewn along thetop and frontedges of the
   door.Now take the supplied 3” adhesive Velcro strips and wrap them around the roll cage at the marked locations.Now put the door back onto the vehicle and wrap the double-sided Velcro around the adhesive Velcro as shown in the photosbelow.

2. The rear edge of the doorshas a strip double-sided Velcro tab. Place the 17” adhesive hook strip down the rear of the roll cage. You will need to cut the Velcro so it adheres to each part of the frame.See photos below.

3. The diagrams below show how the double-sided straps and the 3” adhesive Velcro works.

4. The bottom corner of the door is held in place by 6” and 32” adhesive Velcro strips. The photo below shows the proper placement.

REAR WINDOW

1. Begin by placing the 8” and 25″ adhesive Velcro strip on top of the top rear bar that runs from one side to the other. The 25” strip goes between the two roof brackets. The photo below shows how this should look.

2. Next place the two 22″ adhesive Velcro strips down the side bars. You will need to cut the Velcro so it adheres to each part of the frame. See photos below.

3. The bottom of the Rear Window is held in place by the 42″ adhesive Velcro strip. The strip goes across the bottom on the plastic from one side to the other. The adhesive strips go on the bottom of the overhang on the plastic. The photos below show what it should look like.
   POLYCARBONATE WINDSHIELD

4. At this point, install the poly windshield in accordance with the installation instructions included with it.The only difference is to wait until the Top Cap is installed before putting to bent brace along the top of the windshield.
   TOP CAP

5. The last item to install is the Top Cap. You have been supplied with 6 straps, but in this case you will only be using 4 of them. In this case you will be using the four straps with a loop in one end.The other two straps with double-sided Velcro sewn to the end is only used if you are using the Top Cap by itself with no windshield.

6. Place the Top Cap over the vehicle with the pointed end towards the front.Wrap the looped end of the strap under the middle windshield clamp. Then run the other end of the strap through the loop and pull tight. Then run it up and through the buckle as shown in the photo below.

7. The rear of the Top Cap is held in place using the same looped straps. This time wrap the loop around the bar that runs along the sides of the bed. Then take the other end of the strap and run it through the loop, pulling it tight. The photo below shows what it should look like.

8. Once all the straps are in place run them through the buckles. Pull them tight making sure the top is centered and the side seams line up correctly along the roll cage. The diagram below shows how to lace the webbing through the buckle.

9. Now that the Top Cap is all in place the only remaining piece to install is the bent brace across the top of the windshield. The front of the Top Cap should be overlapping the windshield and covering the bolt holes for the brace. You will need to cut small holes in the Top Cap to allow the bolts to pass thru it and the windshield. The reason for this is to seal the gap and block the wind from getting into the vehicle. The picture below shows how this should look.

Cleaning and Storage Recommendations

1. Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.

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