FALCON RIDGE CF Moto ZForce 800EX Cab Enclosure Instruction Manual

CF Moto ZForce 800EX Cab Enclosure
Instruction Manual

CF Moto ZForce 800EX Cab Enclosure

2515 Bypass Rd. Flemingsburg, KY 41041606-845-7439
Instructions for Installation and Care of
CF Moto Z Force Full Cab Fits Lexan Windshield
CF-ZFORCE-FC05

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable.
Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

1. Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.
2. Check over the parts included in the carton with the parts list shown below:
   Adhesive Velcro Hook Strips:
   “ “ “ “
   “ “ “ “
   Snap Screw Studs
   Adhesive Velcro Hook Strips:
   “ “ “ “
   Snap Screw Studs
   Webbing Straps w/ Velcro
   Webbing Straps w/ Grommets
   Webbing Straps w/ Loop
   Adhesive Velcro Hook Strips:| Soft Doors
   18 each————3″
   2 each————20″
   21 each (1 extra)
   Rear Window
   1 each————18”
   4 each
   Top Cap
   4 each
   2 each
   2 each
   4 each————6”
   ---|---

If any parts are damaged or missing please contact customer service at 606-845-7439.
The cab for you Z-Force is made up of 4 different components that work together to enclose your vehicle. Install the cab in the following order.

1. Soft Doors
2. Rear Window
3. Top Cap
   Soft Doors:

3. Begin by holding the door up to the frame and attaching it using the double-sided Velcro strips sewn perpendicular to the edge of the door. At each of the double-sided strips take one of the 3″ adhesive Velcro strips and adhere it to the inside of the frame. Then wrap the double-sided strip around it so that the adhesive strip holds it firmly in place. The following diagrams show how it should look.

4. Next, take the 20″ adhesive Velcro strips and run it down the back of the roll cage facing towards the rear of the vehicle. Start at the bottom and work your way up the bar. You will see the double-sided Velcro tabs sewn along the back of the doors. See the photo below.

5. Once all the Velcro is in place the last thing to do is install the screw snap studs.
   NOTE: The best way to install the snap studs is to put them in the sockets in the door first. Then push them into the plastic to make a mark. Then pull the screw stud out and screw it into the plastic where the mark was made. See the photos on the next page.

REAR WINDOW:

6. Begin by placing the 18″ adhesive Velcro strip across the top of the roll cage. Make sure to place them on top of the bar. The photo below shows how it should look.

7. Next attach the sides of the Rear Window to the tabs on the back of the doors. See the photo below.

8. The bottom of the Rear Window is held in place by 4 snaps. The photo below shows how this should go

TOP CAP:

9. If you have a Lexan windshield already installed on your Z Force you can do one of two things. You may use the straps with a loop sewn to one end and wrap the roll cage under the rearview mirror. . If you choose you may also use the straps with grommet holes in one end. To use these just use one of the bolts on the windshield. Put the grommet through the bolt and reattach. The strap with the loop should look like the photo below.

10. Next take the other two straps with a loop sewn on one end and wrap them around the roll cage in the rear just under the safety bar.

11. Now place the top over the entire vehicle, the front of the top is identified by the sides not being as steeply curved, and begin by lacing the front straps through the ladder lock buckles sewn to the front corners of the top. The diagram below shows how to use a ladder buckle.

12. Now run those straps up and through the ladder lock buckles sewn to the rear of the top. You now need to tighten and loosen the strap of the top so that it is centered correctly.

Cleaning and Storage Recommendations:

1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll it for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean, and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.
   Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from the date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory-new condition to receive a refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition.
NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered, or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping costs will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops, and/or windshield due to defects of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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