FALCON RIDGE KU-X900-FC05 Full Cab Fits Lexan Windshield Instruction Manual
- June 3, 2024
- FALCON RIDGE
Table of Contents
KU-X900-FC05 Full Cab Fits Lexan Windshield
Instruction Manual
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. The cab is Flammable.
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Be sure to read these instructions thoroughly before opening and installing the cab enclosure. The installation is best done when the temperature is 70 degrees F. or warmer.
The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation. -
Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.
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Check over the parts included in the carton with the parts list shown below:
Adhesive Velcro Hook Strips:| 35 each————3”
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” ” ” “| 6 each————6″
” ” ” “| 4 each————8”
” ” ” “| 2 each————10”
” ” ” “| 2 each————14”
” ” ” “| 2 each————17”
” ” ” “| 1 each————53”
Webbing straps with Grommet| 2 each
Webbing Straps with Loops| 2 each
Webbing Straps with Velcro| 2 each
Cab Enclosure| 4 panels -
Begin by installing the Rear Window. Along the bottom of the rear window is a 53” long Velcro strip. This will attach to the shelf under the expanded metal cage and along the top of the seat back. Take the 53” adhesive Velcro strip and adhere it up under the shelf with the Velcro facing down. Then attach the bottom of the rear window making sure to center it and keep it straight. The photo on the next page shows how it should fit.
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Now pull the rear window up and attach it to the top bar across the back of the roll cage.
The top and sides of the rear window have double-sided Velcro sewn along the edges. At each of these strips, you will place a 3” adhesive Velcro strip on the inside of the bar to hold the double-sided Velcro in place. The diagram below shows how to place the Velcro. -
The top of the rear window will attach to the bar as shown below:
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Attach the sides of the rear window in the same fashion as shown in the photo below.
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Now move on to the door panels. The top and front of the door have the same double-sided strips as the rear window and attach the same way.
See the photo below: -
The back of the door has a cutout with a bungee cord across it. This spot has to go around the metal block sticking out the sides of the vehicle. Placing the door here helps line up the rest of the door so all the Velcro goes where they need to. See the photo below:
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Now work your way around the door attaching the double-sided Velcro under the windshield and at the top rear corner of the door as shown below. The Velcro will go under the rear window and the adhesive strips will be a bit crowded on the inside of the bar and is okay if they overlap each other a bit.
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The next step will be to adhere the 10” and 17” adhesive strips on the exposed roll cage below the cutout with the bungee cord. The picture below shows how it should be attached.
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Next, take the 14” adhesive Velcro strips and attach them to the vehicle just under where the roll cage ends down the front. See the photo below:
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Next step is to attach the rear of the door panel to the rear window and to the roll cage just under the rear window. The two top tabs will attach right to the Velcro down the sides of the rear window. The bottom tab will attach directly to the roll cage using an 8” adhesive Velcro strip. See photo Below:
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Now all that is left is to install the Top Cap over the cab. First, take the two webbing straps with the grommet holes and install them under the thumb nuts on the center bolt holding the Windshield to the roll cage. See Photo Below
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Then install the rear straps with the loop on the end. Run the strap around the end of the brace behind the seat and through the loop in the end of the strap. See Photo Below.
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Now throw the Top Cap over the cab and attach it using the straps. Run the straps through the ladder lock buckles as shown in the diagram below.
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Once all four straps are in the buckles, pull them tight making sure to center the top and that the front edge of the top is an inch or so below the holes across the top of the windshield. Once the straps are pulled tight they should look like the picture below.
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Lastly cut holes along the front of the top where each hole in the windshield is. Then bolt the bent brace to the windshield with the Top Cap sandwiched in between. When finished it should look like the photo below.
Return Policy
If for any reason you choose to return this product it must be returned within
30 days from the date the item is received. You MUST package the product
exactly as it was originally packaged from the factory to get a full refund
for the product!
The vinyl windows should never be folded when packaging in the box or for
storage purposes.
Lay all the windows on top of each other with the canvas folded in between and
the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production
facility and must be in unused, factory-new condition to receive a refund – a
25% restocking fee will apply.
If ordered from Falcon Ridge please call at
606-845-7439 to gain a return
authorization number, use our preferred shipping carrier (UPS) to return the
item (unless the item is defective, you are responsible for paying the
shipping to return the item.) Any returns submitted to Falcon Ridge without a
return authorization number will be charged a 20% restocking fee. If ordered
from one of Falcon Ridges’s many distributors, you must first call them and
see what their return policy is. Once your item reaches our production
facility, our customer satisfaction team will inspect your item to ensure
unused, factory-new condition. NOTE: All windshields must be returned with the
original protective film intact and not removed. Do NOT REMOVE if you have any
intentions of returning the item. Refund/ replacement of a windshield will
only be processed on items with original protective film or if the windshield
is defective.
Items must be properly packaged in the original shipping carton to protect
them during transit and ensure your returned item arrives back factory fresh,
and in new resalable condition (any returned items that have been used,
altered, or damaged in any way will not be subject to a refund.) All contents
including instruction manuals, accessories, hardware, Velcro, etc. must be
included in your return shipment. Only items in OEM factory new condition will
be approved.
Once returned items are received, a credit will be issued to the original
credit card/ payment method used for the purchase. Outbound shipping and
return shipping costs will not be refunded.
Please allow 4 to 6 weeks for your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops, and/or windshield due to defects of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.
Thank you,
Falcon Ridge
Documents / Resources
|
FALCON RIDGE KU-X900-FC05 Full Cab Fits Lexan
Windshield
[pdf] Instruction Manual
KU-X900-FC05 Full Cab Fits Lexan Windshield, KU-X900-FC05, Full Cab Fits Lexan
Windshield, Lexan Windshield, Windshield
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