BORMANN BPG8100 Electric Paint Gun Instruction Manual

: June 4, 2024
: BORMANN

Table of Contents

General Safety Instructions
Safety Instructions for Spray Guns
Parts Description
Operation
**Interruption of Work till 4 Hours
Maintenance
GARANTIE
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BPG8100 Electric Paint Gun
Instruction Manual

BORMANN BPG8100 Electric Paint Gun

General Safety Instructions

WARNING. When using electric tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock, and personal injury. Read all these instructions before operating this product and save these instructions. For safe operation:

Keep the work area clean. Cluttered areas and benches invite injuries.
Consider the work area environment. Do not expose power tools to rain. Do not use power tools in damp or wet locations. keep work area well lit. Do not use power tools where there is a risk to cause fire or explosion.
Guard against electric shock. Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).
Keep children away. Do not let visitors touch the tool or extension condo all visitors should be kept away from the area.
Store idle tools. When not in use, tools should be stored in a dry, high, or locked up place, out of reach of children.
Do not force the tool. It will do the job better and safer at the rate for which it was intended.
Use the right tool. Do not force small tools or attachments to do the job of a heavy-duty tool. Do not use tools for purposes not intended; for example, do not use circular saws to cut tree limbs or logs.
Dress properly. Do not wear loose clothing or jewelers; they can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
Use safety glasses.
Connect dust extraction equipment. If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used.
Do not abuse the cord. Never carry the tool by the cord or yank it to disconnect it from the socket, Keep the cord away from heat, oil, and sharp edges.
Secure work. Use clamps or a vice to hold the work. It is safer than using your hand and it frees both hands to operate the tool.
Do not overreach. Keep proper footing and balance at all times
Maintain tools with care. Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubrication and changing accessories, inspect the tool cord periodically, and if damaged have it repaired by an authorized service facility. Inspect extension cords periodically and replace, them if damaged. Keep handles dry, clean, and free from oil and grease
Disconnect tools. When not in use, before servicing, and when changing accessories such as blades, bits, and cutters.
Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
Avoid unintentional starting. Do not carry a plugged-in toot with a finger on the switch. Ensure the switch, is off when plugging in.
Use outdoor extension leads. When the tool is used outdoors, use only extension cords intended for outdoor use.
Stay alert. Watch what you are doing, Use common sense. Do not operate the tool when you are tired.
Check damaged parts. Better further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it would operate properly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part char that is damaged could be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual. Have defective switches been replaced by an authorized service facility? Do not use the tool if the switch does not turn on and off.
Warning. The use of any accessory or attachment, other than those recommended, in this instruction manual, may present a risk of personal injury.
Has your tool been repaired by a qualified person? This electric tool is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise, this may result in considerable danger to the user.

Safety Instructions for Spray Guns

You may only spray coating materials such as paints, varnishes, glazes, etc. with a flashpoint of 21°C (32°C in the UK) and higher without additional warning. (German classification of coating material is hazard classes A II and A III, see the material in.)
The device may not be used in workplaces covered by the explosion-protection regulations.
There must be no sources of ignition such as for example, open fires, the smoke of lit cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity during spraying.
Do not spray any substances whose hazard potential is not known.
Before working on the spray gun remove the power plug from the socket.
Do not use the spray guns to spray flammable substances.
The spray guns are not to be cleaned with flammable solvents which have a flashpoint under 21°C.
Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specifications given by the substance manufacturer.

Recommendation: Wear a breathing mask and safety glasses when spraying.
CAUTION – DANGER OF INJURY!
Never point the spray gun at yourself, at other people, or at animals.

When working with the tool indoors as well as outdoors ensure that no solvent vapors are sucked in by the spray gun.
When working outdoors, be aware of the wind direction. Wind can carry the coating substance across greater distances – thus causing damage. When working indoors, provide adequate ventilation.
Do not let children handle the device.
Never open the device yourself in order to carry out repairs to the electrical system!
Do not lay the spray gun.

Residual risks
Even when the power tool is used as prescribed it is not possible to eliminate all residual risk factors. The following hazards may arise in connection with the
power tool’s construction and design:

Damage to lungs if an effective dust mask is not worn.
Damage to hearing if effective hearing protection is not worn.
Damages to health result from vibration emission if the power tool is being used over a longer period of time or not adequately managed and properly main-trained.

WARNING! This power tool produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants consult their physician and the medical implant manufacturer before operating this machine.

Main Technical Data

Wear hearing protection while operating the power tool
The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another. The declared vibration total value may also be used in a preliminary assessment of exposure.
Warning
The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used. There is the need to identify safety measures to protect the operator that is based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the
times when the tool is switched off and when it is running idle in addition to the trigger time).

Sound / Vibration Data

Parts Description

BORMANN BPG8100 Electric Paint Gun - fig 1

Parts Description

Coating Materials Suitable for Use
Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes, automotive finishes, staining sealers, and wood sealer- preservatives.
Coating Materials Not Suitable for Use
Wall paints (emulsion paints) etc., alkali and acidic paints. Coating materials with a flash point below 21°C.
Preparation of the Coating Material
The enclosed spray attachment can be used to spray paints, varnishes, and glazes that are undiluted or slightly diluted.

Stir the material up and put the required amount into the paint container
Thinning recommendation

Sprayed material| Method
Glazes| undiluted
Wood preservatives, mordants, oils, disin- fiction agents, plant protective agents| undiluted
Paints containing sol-vents and water-soluble paints, primers, vehicle coating paints, hick-film glazes| dilute by 5 – 10%
If the conveying capacity is too low, add 5 – 10% dilution step-by-step until the conveying capacity fulfills your requirements.

Operation

Start-up
Before connecting to the mains supply, be sure that the supply voltage is identical to the value given on the rating plate.

Unscrew the container from the spray gun.
Aligning suction tube. (Fig. 2)
If the suction tube is positioned correctly, the container contents can be sprayed without almost any residue.
When working on lying objects: Turn the suction tube forwards. (Fig. 2 A) Spraying work when working on overhead objects: Turn the suction tube rearwards. (Fig. 2 B)
Set the container on a sheet of paper, pour in the prepared coating material, and screw the container tightly onto the spray gun.
Put the machine down only on a level, clean surface. Otherwise, the machine could tip over!
Adjust the spray setting on the spray gun.

Three different spray jet settings can be chosen on the spray gun, depending on the application and target object.
Selecting the Spray Setting
Fig. 3 A = horizontal fat jet
Fig. 3 B = vertical fat jet
Fig. 3 C = circular jet
The spray pattern indication can be found on the front part of the sprayer. With the arrowhead towards the boss on the tip.

Adjusting the desired Spray Setting (Fig. 4)
With the union nut (2) slightly unscrewed, turn the air cap (1) to the desired spray setting position. Then tighten the union nut.
WARNING! The danger of injury! Never pull the trigger guard while adjusting the air cap.
Adjusting the Material Volume (Fig. 5)
Set the material volume by turning the regulator on the trigger guard of the spray gun.

turn to downside —-> lower material volume
turn to upside —-> higher material volume

Spray Technique

The spray result depends heavily on the smoothness and cleanliness of the surface to be sprayed. Therefore the surface should be carefully prepared and kept free of dust.
Cover all surfaces not to be sprayed.
Cover screw threads or similar parts of the target object.
It is advisable to test the spray gun on cardboard or a similar surface to find the correct setting. Important: Begin spraying outside of the target area and avoid interruptions inside the target area.
Correct (Fig. 6a). Be sure to hold the spray gun at an even distance of approx. 10 – 30 cm to the target object.
Incorrect (Fig. 6b) Heavy spray fog build-up, uneven surface quality.
Move the spray gun evenly cross-wise or up-and-down, depending on the spray pattern setting.
An even movement of the spray gun results in even surface quality.
When coating material builds up on the nozzle (A) and air cap (B) (Fig. 7), clean both parts with a solvent or water.

**Interruption of Work till 4 Hours

**

Turn the machine off.
When processing 2-component varnishes, clean the device immediately.

Taking Out of Operation and Cleaning
Proper cleaning is the prerequisite for the problem-free operation of the paint application device. No warranty claims are accepted in case of improper or no
cleaning.

Unplug the power plug. Vent the container in case of longer breaks and after the work has been terminated. This can be done by briefly turning open and then closing the container or pulling the trigger guard and letting the paint into the original paint container.
Divide the spray gun. Press the unlock button (Fig. 8) downwards.
Unscrew the container. Empty any remaining coating material back into the material tin.
Preclean the container and suction tube with a brush.
Pour solvent or water into the container. Screw the container back on. Use only solvents with a flashpoint over 21°C.
Assemble the gun again.
Insert the power plug, turn on the machine and spray the solvent or water into a container or a cloth.
Repeat the above procedure until the solvent or water emerging from the nozzle is clear.
Turn off the machine and remove the plug.
clean the outside of the spray gun and container with a cloth soaked in solvent or water.
Unscrew the union nut and remove the air cap and nozzle. Clean the air cap and nozzle with a brush and solvent or water.

CAUTION!
Never clean seals, diaphragm, and nozzle or air holes of the spray gun with metal objects. The ventilation hose and diaphragm are only solvent-resistant to
a limited extent. Do not immerse in a solvent, only wipe.
WARNING! Never hold the spray gun rear part under water or immerse it into liquids. Clean the housing only with a moistened cloth.
BORMANN BPG8100 Electric Paint Gun - fig 5

Maintenance

Change the air filter if it is soiled (Fig. 9, item 7).
WARNING! Never operate the machine without the air filter; dirt could be sucked in and interfere with the function of the machine

Troubleshooting

Problem| Cause| Remedy
No coating material emerges from the nozzle| Nozzle clogged Feed tube clogged Material volume setting turned too far to the left (-)Feed tube lose No pressure build-up in the container| Clean Turn to the right (+) Insert Tighten container
Coating material drips
from the nozzle| Nozzle lose Nozzle worn Nozzle seal worn Coating material assembly at air cap, nozzle, or needle| Tighten Change Change Clean
Atomization too coarse| The viscosity of coating material is too high Material volume is too large
Material volume adjusting screw turned too far to the right (+)
Nozzle contaminated Air f later heavily soiled Too little pressure build-up in the container| Thin Turn material volume adjusting screw to the left (-)
Clean Change Tighten container
Spray jet pulsates| Coating material in the container running out
The air filter is heavily soiled| Refill Change
Coating material causes “paint tears”| Too much coating material was applied.| Turn material volume adjusting screw to the left (-)
Too much fog of
coating material
(Overspray)| Distance to the object too large Too much coating material applied| Reduce distance Turn material volume by adjusting
screw to the left (-)
Paint in the ventilating hose| Diaphragm soiled Diaphragm defective| Clean the diaphragm Replace the diaphragm

Environmental protection
The appliance and accessories should be recycled in an environmentally friendly way. Do not dispose of the appliance with household waste. Support environmental protection by taking the appliance to a local collection point or obtaining information from a specialist retailer.* The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.

Please note that our equipment has not been designed for use in commercial, trade, or industrial applications. Our warranty will be voided if the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.
To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair, or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment

The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use and 6 months for batteries. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportation (to and from) is entirely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.

WARRANTY EXEMPTIONS AND RESTRICTIONS:

Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chokes, etc.).
Tools were damaged as a result of non-compliance with the instructions of the manufacturer.
Tools are poorly maintained.
Use of improper lubricants or accessories.
Tools were given to third entities free of charge.
Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
Connection to a non-earthed power supply.
Change in current voltage.
Damage resulting from the use of salty water (e.g., washing machines, pumps).
Damage or malfunction resulting from improper cleaning procedure of the tool.
Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
Tools that have been modified or opened by unauthorized personnel.
Tools used for rent.

The warranty covers only the free-of-charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part, the company reserves the right to replace the tool with another corresponding model. After all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding power tools repair or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.

GARANTIE

This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good-quality materials. The warranty period is 24 months and commences on the date of purchase, which can be verified by the receipt, invoice, or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material flaws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period nor will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment, and servicing. This also applies to failures to comply with the operating manual and the installation of spare and accessory parts that are not included in our range of products. In the event of interference with modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are attributable to improper handling, overloading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway sticker. Unfortunately, we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults, or order spare parts or accessories, please contact the after-sales center below: Subject to change without prior notice.
EC – DECLARATION OF CONFORMITY
We declare under our sole responsibility that the product described under ‘’Technical Data” is In conformity with the following standards or standardized documents and in accordance with the regulations:

2014/30/EU, 2006/42/EC
EN 55014-1:2006+A1+A2
EN 55014-2:1997+A1+A2
EN 61000-3-2:2014
EN 61000-3-3:2013
Date of Issue:
23/08/2021
Under the responsibility of D. Nikolaou S.A
Lite Series
WWW.BORMANNTOOLS.COM