BORMANN BPL7100 Router Adjustable Instruction Manual

BORMANN BPL7100 Router Adjustable

DESCRIPTION OF MAIN PARTS

1. Planer
2. Dust bag
3. Parallel guide
4. Depth stop
5. Additional handle
6. Safety switch
7. Handle
8. ON/OFF switch
9. Planing depth adjustment
10. Parallel guide
11. Blade changing wrench
12. Chip ejection outlet
13. Depth stop
14. V-groove for chamfering
15. Front planer base
16. Blade drum
17. Planer blade
18. Rear planer base
19. Machine stand

Intended Use
Τhe planer is suitable for private and DIY use only for the following purposes: a. planning wood such as beams or boards, b. chamfering edges c. scraping. Any other use is expressly prohibited and is consider misuse. The manufacturer cannot be held responsible for damage or injury caused by misuse of the product.

Technical Data

• 1 pc depth gauge

• 1 pc width guide

• 1 pc spanner

• dust collecting

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.

• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.

• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

GENERAL SAFETY INSTRUCTIONS for power tools

WARNING !
READ THROUGH THE INSTRUCTIONS FOR USE BEFORE STARTING UP THE EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire and /or serious personal injury. Persons, who are not familiar with the instructions, may not operate the equipment. Keep the instructions for use in safe custody. Children and youths are not permitted to operate the equipment.

• Wear safety goggles

• Wear ear protection

• Read the instructions before using the tool

• Always use breathing apparatus when machining dust generating materials.

• Wear safety gloves

Work area safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, break- age of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.
9. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Follow instructions for lubricating and changing accessories.
3. Keep handles dry, clean and free from oil and grease.

Specific planer safety warnings

Additional safety instructions for the planer – Planing

1. Ensure that the blade has come to a complete stop before putting the power tool down. An exposed and rotating blade can get snagged on the surface and lead to a loss of control of the tool and result in severe injury.
2. Hold power tools only by insulated surfaces, because the blade drum may come into contact with its own power cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
3. Fix and secure the workpiece using clamps or in some other manner on a stable surface. If you hold the workpiece only with your hand or against your body, it is unstable, which can lead to loss of control.
4. Guide the planer to the workpiece only after switching it on. Otherwise there is a risk of kickback if the planer gets snagged in the workpiece.
5. Never put your fingers into the chip ejector. There is a considerable risk of injury due to rotating parts. Never plane metal objects. Before planing, check the surface to be planed for foreign objects such as nails. Foreign objects may damage the planer blades and / or blade drum.
6. Never plane metal objects. Before planing, check the surface to be planed for foreign objects such as nails. Foreign objects may damage the planer blades and / or blade drum.
7. Never place your hands near or in front of the planer and the surface to be machined, as there is risk of injury if the tool slips. Always operate the planer with both hands using the handles provided.
8. Toxic dust can be produced when wood and paints containing lead are planed. If possible, connect a suitable external extraction device to the planer and ensure adequate ventilation at the workplace. Follow local regulations regarding the machining of certain materials.
9. Protect yourself against contact and / or inhaling the dust by using appropriate personal protective equipment. Wear a dust mask.
10. Do not eat, drink and smoke while working. Wash your hands before eating, drinking or smoking. To avoid dust contamination, do not leave any food or drink uncovered.
11. Use only suitable and sharp planing blades. Used up, worn out or blunt planer knives pose an additional risk of accidents because it becomes difficult to operate the planer.
12. Never touch the rotating knife drum.
13. Use only the accessories included with the delivery or those recommended by the manufacturer.

Operating hazards

1. Do not overheat the surface to be planed and empty the dust collector before taking breaks. The planing dust in the dust collector (this may also be the filter bag of a vacuum cleaner) can catch fire under poor conditions.
2. Cover exposed skin and wear appropriate clothing. Keep other people and flammable materials away from your work area. Chips may be hurled out during planing. If a metallic object such as a nail is overlooked by mistake, it can also cause sparks.

Damage to the planer

1. Do not apply excess pressure when planing. Use only the accessories included in the delivery. Do not use any other accessory.
2. Only parts that match the original device data should be used for repairs. There are electrical and mechanical parts in this device that need to be protected against sources of hazards.
3. Do not clean the planer using aggressive solvents.
4. Do not use the planer when the machine stand is defective and /or does not fold up and down automatically.

Before Use

WARNING! Do not use the planer in a potentially explosive atmosphere. Use the planer only in ambient temperatures between 10 – 40°C.
Check the planer and scope of delivery

• Lift the planer out of the packaging with both hands.
• Place the planer on a flat and stable surface, such as a workbench.
• Check whether the planer or the individual parts are damaged. If this is the case, do not use the planer. Contact the manufacturer at the service address indicated on the warranty card.
• Check whether the delivery is complete (see chapter CONTENTS / DESCRIPTION OF PARTS).

Mounting / removing the dust collector

• Always attach the dust collector 2 to the chip ejector 12 before starting to work.
• To remove, detach the dust collector from the chip ejector.
  

Using external extraction

For optimal extraction of dust and chips, you can connect the planer to a dust extraction unit or a vacuum cleaner.

• Attach a suitable dust extraction hose (not included in the supply) to the chip ejector 12. Then connect the hose to a dust extraction device (not included in the sup-ply).
• The dust extractor has to be suitable for the material being sanded.
• Use a special dust extractor when extracting toxic, carcinogenic or fine dust.

Mounting / removing the parallel guide

• Attach the adjustment angle B to the parallel guide at the desired distance using the screw and the winged nut.
• Mount the parallel guide 10 to the opposite side of the chip ejector using a knurled screw A
• To remove the parallel guide, rotate the knurled screw counterclockwise and re-move it.
  

Mounting / removing the depth stop

• Attach the depth stop 4 on the chip ejector side of the planer using a knurled screw A.
• To remove the parallel guide, rotate the knurled screw counterclockwise and re-move it.
  

Using the machine stand

WARNING: Always place the planer on the machine stand. The machine stand is spring loaded and automatically folds up when working. Do not use the planer if the machine stand is not working and do not make any modifications to it.

• The machine stand 19 allows the tool to be placed on the workpiece without damaging it.
• The spring-loaded machine stand folds up automatically when you work and move the planer forward. This lowers the rear part of the planer base 18 onto the workpiece.
  

Usage

Mains connection

• Check if the existing mains voltage matches with the specification on the rating plate of the planer. The planer is designed for use with single-phase AC 230V ~ / 50 Hz and has protective insulation.
• Use an extension cable if the work area is not close to the mains outlet. Ensure an extension cable with sufficient conductor diameter (min. 1.5 mm²) is used. Keep extension cords as short as possible and make sure that they do not pose a tripping hazard.
• Ensure that water does not come close to the electrical parts of the planer, as well as with anyone who is in the work area.

Switching on and off

• Switching on:
  Push the safety switch 6 and keep it pressed. Press the “ON / OFF switch” 8 .

• Switching off:
  Release the ON / OFF switch to switch off the planer.
  The blade drum 16 with the planer blades 17 continues to rotate for a few seconds before stopping.

Adjusting the planing depth

• Adjust the desired planing depth using the planing depth adjustment 9. The adjusted value can be read on the scale.
• Adjustment range: 0 – 2 mm
  • Clockwise rotation: Increases planing depth
  • Counterclockwise rotation: Decreases planing depth

Adjusting the planing width

• Loosen the winged nut C on the parallel guide 10 .
• Adjust the desired planing width. Adjustment range: 0 – 82 mm
• Tighten the winged nut once again.

Adjusting the rebate depth

• Use the depth stop in addition to the parallel guide if you want rebates.
  • Loosen the knurled screw A on the chip ejector side.
  • Adjust the desired depth using the depth stop 13. The adjusted value can be read on the scale.
• Adjustment range: 0 – 8 mm
  • Tighten the knurled screw once again.
    

Planing
WARNING! Move the planer to the workpiece only after switching it on. Otherwise there is a risk of kickback due to the rotating planer blades.

• Adjust the desired planing depth ( see section “Adjusting the planing depth”), ii. Connect the mains plug to a properly installed power socket, iii. Switch the planer on (Press on / off switch 8 and safety switch 6 ), iv. Place the planer with the front part of the planer base 15 on the workpiece, v. Move the planer evenly and slowly on the surface to be machined.
• Please note:
  • When planing surfaces (planks, boards, etc.), the planer base should always rest on the entire surface.
  • Apply pressure evenly over both handles 5 / 7 on the workpiece.
  • Excessive speed reduces the surface quality. In addition, the chip ejector may clog quickly.
  • Use less planing depth and slow speed when working with hardwood.

Chamfering edges
WARNING: Move the planer to the workpiece only after switching it on. Other- wise there is risk of kickback due to the rotating planer blades.
With the V-groove 15 available in the front plane base 14 you can chamfer edges (beveling).

• Connect the mains plug to a power socket.
• Switch the planer on (Press on / off switch 8 and safety switch 6 ).
• Place the planer with the front part of the planer base on the workpiece edge that you want to chamfer.
• Move the planer along the workpiece edge. Maintain a 45° angle and move the machine evenly over the workpiece.

Rebating
WARNING! Move the planer to the workpiece only after switching it on. Otherwise there is risk of kickback due to the rotating planer blades.

• Fabricating rebates can be helpful, for example, when repairing door and window frames.

• Adjust the rebate width using the parallel guide 10.

• Adjust the rebate depth using the depth stop 13 . The maximum rebate depth is 8 mm.

• Plane the surface until the desired rebate depth is reached.
  

Maintenance, cleaning, storage and transport

WARNING! Disconnect the planer from the mains before making any adjustments, maintenance or repair.

Maintenance

The planer is practically maintenance-free. Only use spare parts / accessories from the manufacturer or authorised and qualified workshops. Repairs should only be carried out by qualified technicians or by an authorised service centre. Qualified technicians are those with relevant training and experience, are famil-iar with the design and construction requirements of the product and understand the safety regulations. Keep your tool bits always sharp. Sharpen them always using a suitable tool as recommended by the tool bit manufacturer.
Changing/mounting planer blades
WARNING! The planer blades are sharp. Wear appropriate safety gloves when changing the planer blades.
The blade drum 16 of the planer has two double-edged planer blades 17 . When the planer blade becomes blunt, you can reverse it. Please contact our service department if your need new planing blades for your planer.

•  Pull the wrench 11 from the planer
  

• Turn the blade drum till you can easily access the planer blades.

• Loosen the three hexagonal screws.

• Slide the planer blade sideways in the direction of the chip ejector 12 out of its holder.

• Reverse the planer blade or insert a new one, for example a carbide planing blade.

• Fasten the planer blade again using the three hexagonal screws.
  In order to get a good result, you should always replace or reverse both the planing blades. Otherwise, it may result in an imbal-ance.

Changing the drive belt
The blade drum is driven by a toothed belt, which has to be replaced in case the tension reduces or it breaks.
Please contact our service department if your need a new toothed belt for your planer.

• Remove the housing cover using a Phillips-head screwdriver.

• Cut the worn out toothed belt using a knife.

• Clean the belt pulleys thoroughly.

• Place the new toothed belt on the small belt pulley and mount it while turning the large belt pulley.

• Mount the housing cover.

Regularly check the condition of the planer. Especially check if:

• the switches are not damaged, b. the accessories are in proper condition, c. the power cord and the plug are not damaged, d. the ventilation slots are not blocked and clean. If necessary, use a soft brush to clean them. If you notice any damage, get it fixed by a specialist workshop to avoid any risks.

Cleaning

CAUTION: Μake sure that liquids do not get into the planer.

• Clean the housing using a soft cloth or brush.
• Also clean the air vents and the tool holder area.
• Remove dust / chips by blowing with compressed air.
• Empty the dust collector 2 . It has a zipper at the bottom for this purpose.

Storage

Remove the parallel guide, depth stop and dust collector before storage (see chapter “Mounting / remove parallel guide” ; “Mounting / removing the depth stop” ; “Mounting / removing the dust collector”)

• Clean the planer before storage.
• Keep the planer in a safe, cool, dry and well-ventilated place, out of the reach of children when not being used.
• Store the planer at an ambient temperature of 5 – 30° C.

Transport

• Remove the parallel guide, depth stop and dust collector before storage (see chapter “Mounting / remove parallel guide” ; “Mounting / removing the depth stop” ; “Mounting / removing the dust collector”)
• Always carry the planer using the handle provided for this purpose.
• Use the original packaging and secure the planer in place during transport.

Troubleshooting

the drive belt
The planing quality is poor|

• The planer blade is blunt
• The planing depth is too much
• The planer was not moved uniformly across the workpiece

| Get the planer blade resharpened or replaced it with a new one Select a smaller planing depth for hardwoods and work with low speed. Move the planer with uniform speed across the workpiece.

Noise and vibrations levels

Noise emissions

Tested according to EN 62841. The noise level at the workplace may exceed 85 dB (A); safety precautions are required for the operator in this case (wearsuit-able hearing protection device).

• Sound pressure level: LpA            85 dB(A)
• Sound power level: LwA              96 dB(A)
• Instability: KpA / Kwa                 3 dB(A)

Vibration details

• Vibration level: a          6.92 m/s2
• Instability: K                1.5 m/s2

The overall vibration value and the noise emission value specified have been measured according to a standardized test method and can be used to compare one power tool with another. The overall vibration value and the noise emission value specified can also be used for a preliminary estimation of the load.
WARNING:
The vibration and noise emissions during the actual use of the power tool may differ from the specified values, depending on the manner in which the power tool is used, especially, the type of workpiece being machined:

• if the product well-maintained and in good condition
• how, and for what material, will the product be used.
• the use of proper accessories, and whether these are in good condition.
• is the product held tightly by the user.
• is the product operated properly as described in this manual
• if the product is used improperly or excessively it can cause vibration-related illness

Safety measures have to be defined to protect the operator based on an estimate of the vibration load during actual usage conditions (in this case all the parts of the operating cycle have to be considered, such as times when the power tool is turned off, and those where, the tool is turned on, but is running without load).
Depending on the way the tool is used and the operating conditions, the following safety precautions have to be taken for the safety of the operator:

• Try to avoid exposure to vibration as much as possible.
• Only use proper accessories.
• Wear anti-vibration gloves when using the product.
• Follow the instructions on maintenance and care given in this product manual.
• Avoid using the product at temperatures below 10°C and over 40°C.
• Plan your work in such a way so that you do not have to use vibrating tools over several days.

Environmental protection & disposal

Disposal of packaging
Dispose of packaging separately. Dispose of card and paper in waste paper, plastic at collection points.
Disposing of the planer
Dispose of the planer in accordance with the applicable disposal regulations for your country.
Used equipment should not be disposed with domestic waste! This symbol indicates that this product may not be disposed of together with domestic waste in compliance with the (2012/19/EC) directive pertaining to waste electrical and electronic devices (WEEE). This product should be handed over at an designated collection point. This can occur, for example, by returning it when a similar product is purchased or by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Owing to potentially hazardous substances that are frequently contained in waste electronic equipment, incorrect handling of waste equipment may have a negative impact on the environment and on the health of human beings. By disposing of this product correctly, you are also contributing towards an efficient use of natural resources. Information on collecting points for waste equipment can be obtained from your local authority, the public waste disposal authority, an authorised institution for the disposal of waste electrical and electronic equipment or the waste collection services. Dispose of the planer in accordance with the applicable disposal regulations for your country.

WWW.BORMANNTOOLS.COM

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>