POWER FIST 9044496 120V 450W HVLP Paint Spray Gun

INTRODUCTION
This economical and environmentally friendly sprayer works with a high volume of air and a low air pressure to offer superior paint misting capabilities that help the amount of paint required to cover surfaces or objects. It features multiple spray settings, a quick connect and disconnect function and includes 4 nozzles.

SAFETY WARNING

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

• DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
• WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
• CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
• NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.
5. Extraction systems should be installed on-site and be in compliance with any and all local regulations.
6. Do not operate in wet or damp environments.
7. Do not operate tool if it is immersed in liquid.

PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA} or American National Standards Institute (ANSI}.

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing designed for the work environment and tool.
3. Non-skid footwear is recommended to maintain footing and balance in the work environment.
4. Wear a NIOSH approved respirator when working on materials that produce hazardous fumes, dust or particulate matter.
5. This tool can cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.
6. Wear appropriate safety helmet or headgear.
7.  Select gloves that protect your hands appropriately from paint, dust and other matter.

PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
4. Securely hold this tool using both hands. Using a tool with only one hand can result in loss of control.
5. Avoid unnatural posture while using this tool to avoid personal injury and to ensure proper control of tool when in unexpected situations.
6. This tool is not intended for use by children or individuals with reduced physical, sensory or mental capabilities or with limited knowledge of the tool and its safety precautions.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced. Repair or replace the parts.
3. Disconnect the tool from the power source before carrying out any inspections, maintenance or when transporting.
4. Ensure the tool’s switch is in the “OFF” position before connecting to power source.
5.  Do not carry the tool with your hand or finger near or on the trigger.
6. Remove any setting tools or wrenches before connecting the tool to the power source.
7. Do not overload the tool. Work is safer and results more agreeable when operating within the specific performance range of the tool.
8. The working instructions provided by the manufacturer of the materials, solvents, or cleaning agents used with this tool must be complied with before, during and after operation.
9. When the tool is filled do not lay it down.
10.  Do not spray any liquid of unknown hazard potential.
11. Before dismounting the spray attachment, relieve pressure by opening the tool’s container.
    WARNING! Never point this tool at yourself, other persons or animals. NOTICE! This tool is not splash proof.

ELECTRICAL SAFETY
WARNING! Do not touch or handle a live tool with any part of your body that is wet or damp. Wet skin reduces resistance to electrical current, increasing the danger of a serious or fatal shock.
WARNING! To reduce risk of electric shock, be certain that the plug is connected to a properly grounded receptacle.

1.  Disconnect the tool from the power supply before making any adjustments, changing accessories, cleaning, servicing or when storing. Such preventive safety measures reduce the risk of starting the tool accidentally.
2. Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.
3. Do not expose the tool to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.
4. Do not disconnect the power cord in place of using the power switch. This will prevent an accidental start-up when the power cord is plugged into the power supply.
   • In the event of a power failure, turn off the machine as soon as the power is interrupted. The possibility of accidental injury could occur if the power returns and the unit is not switched off.
5. Do not alter the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.
6. Make certain the power source conforms to the requirements of your equipment (see Specifications).
7. When wiring an electrically driven tool, follow all electrical and safety codes, as well as the most recent Canadian Electrical Code (CE) and Canadian Centre for Occupational Health and Safety (CCOHS).
8.  This tool is only for use on 120 V (single phase) and is equipped with a three-prong grounded power supply cord and plug. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should electronically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
   • Never remove the grounding prong or modify the plug in any way, as this will render the tool unsafe.
   • Do not use any adapter plugs.

WARNING! All wiring should be performed by a qualified electrician.

POWER CORD

1. Insert the power cord plug directly to the power supply whenever possible. Use extension cords or surge protectors only when the tool’s power cord cannot reach a power supply from the work area.
   • When operating a tool outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electric shock.
   • Use in conjunction with a Ground Fault Circuit Interrupter (GFCI). It is recommended that the GFCI should have a rated residual current of 30 mA or less.
2. Do not operate this tool if the power cord is frayed, damaged or poorly spliced, as an electric shock may occur, resulting in personal injury or property damage.
   • Inspect the tool’s power cord for cracks, fraying or other faults in the insulation or plug before each use.
   • Discontinue use if a power cord feels more than comfortably warm while operating the tool.
3. Keep all connections dry and off the ground to reduce the risk of electric shock. Do not touch the plug with wet hands.
4. Prevent damage to the power cord by observing the following:
   • Do not pull on the cord to disconnect the plug from an outlet.
   • Keep the cord away from heat, oil, sharp edges or moving parts.
   • Never use the cord to carry the tool.
   • Place the electrical cord in a position that prevents it from coming into contact with the tool and getting caught by the workpiece. The cord should always stay behind the tool.
5. Do not allow people, mobile equipment or vehicles to pass over unprotected power cords.
   • Position power cords away from traffic areas.
   • Place cords in reinforced conduits or place planks on either side of the power cord to create a protective trench.
6. Do not wrap the cord around the tool, as sharp edges may cut insulation or cause cracks if wound too tight. Gently coil cord and either hang on a hook or fasten with a device to keep cord together during storage.
7. Do not run the cord under carpeting or cover with throw rugs, runners or similar coverings. Covering that cord may result in the tool overheating and starting a fire.

FIRE AND EXPLOSION PRECAUTIONS
Vapours from paint and solvents can be flammable. Their presence in the work area create an ignition hazard.

1. This electrically operated sprayer contains potential ignition sources:
   • Switching the motor on and off
   • Connecting and disconnecting from the power source
2. This tool must not be used at operating sites that fall under the explosion protection ordinance.
3. Do not use combustible coating substances and cleaning agents.
4. Always tightly seal paint or solvent containers that are located near this tool’s operation.
5. When cleaning devices with flammable solvents, disconnect the device from the mains and clean thoroughly with brush and cloth. Before starting the device up again, ensure that all traces of solvent are removed and allow the cleaned parts to dry completely.

UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the parts list are included.

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List. Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an illustration or image.

ATTENTION! Follow all steps exactly. Otherwise, the spray attachment may be damaged.

1. Place the nozzle (#1) on the needle with the recess downwards. Pay attention to the bulges in the nozzle (Fig. 1 ).
2. Place the air cap (#2) on the nozzle (Fig. 2).
3. Screw on the union nut (#3) (Fig. 3).
4. From below, place the container seal (#9) on the suction tube (#10) and slide it over the collar while turning the container seal tightly.
5. Screw the suction tube (#10) with the container into the body of the gun.
6. Press the container seal to ensure the seal is strong and tight.
7. To ensure an easy mounting process, apply lubricating grease liberally to the 0- ring at the spray attachment (Fig. 4-1 ).

OPERATION

This tool uses a moto-operated turbo blower system. Air within the tool is used to pressurize the container. This pressure causes the coating material to be fed through the suction tube nozzle where it is atomized by the rest of the pressured air.
This tool has a variety of features and can be used in a variety of applications.

COATING MATERIALS
This tool is compatible with the following coating materials:

• Solvent-based and water-based lacquer paints

• Mordants

• Glazes

• Impregnation

• Oils

• Clear varnishes

•  Synthetic enamels

• Coloured paints

• Alkyd resin varnishes

•  Primers

• Radiator paints

• Hammer effect enamel

• Anti-rust paints

• Special-effect paints

• Textured paints
  This tool is not compatible with the following coating materials:

• Facade paints

• Caustic solutions

• Acidic coating materials

• Flammable materials

• Any coating material containing highly abrasive components

The following coating materials can only be used with the relevant spray attach me nt/accessory:

• Interior wall paint (dispersion and latex paint)

PREPARING THE COATING MATERIAL
In order for the tool to operate effectively and without malfunction, the coating material must not be contaminated in any way. If you have doubts about the purity of your coating material, filter it through a fine sieve.
NOTICE! Failure to comply with instructions may result in malfunction or poor results.

SETTING THE SPRAY PATTERN
The alignment of the spray jet can be determined by turning the air cap (Fig. 5). Each setting has an intended usage:

• Horizontal flat jet for vertical surfaces (Fig. 5-1 ).
• Vertical flat jet for horizontal surfaces (Fig. 5-2).
• Circular jet for corners, edges and hardto- reach surfaces (Fig. 5-3).

SETTING THE AMOUNT OF COATING MATERIAL
Choosing the correct flow rate is important for atomisation, over-spray and working speed.
The amount of coating material used can be adjusted incrementally by turning the coating material volume control (Fig. 6):

• Turn to the left for less coating material (Fig. 6-1 ).
• Turn to the right for more coating material (Fig. 6-2).

ALIGNING THE SUCTION TUBE
When the suction tube is aligned correctly, the coating material can be sprayed without almost any residue (Fig. 7).

• Turn the suction tube forwards for surfaces that lay flat (Fig. 7-1).
• Turn the suction tube rearwards for overhead surfaces (Fig. 7-2).

PREPARING TO SPRAY
Before connecting the tool to the main supply, make sure that the mains voltage corresponds to the operating voltage listed (see Specifications). This tool must be connected to a properly earthed and shock-proof socket.

1. Unscrew the container from the spray attachment.
2.  Pour in the compatible and prepared coating material. Note that the container holds a maximum of 1200 ml (Fig. 8-1 ).
3. Align the suction tube (Fig. 7).
4. Screw the container firmly onto the spray attachment.
5. Connect spray attachment and the main body (Fig. 9).
6. Connect the tool to the main power source.

SPRAYING TECHNIQUE
NOTICE! Always test the tool on a spare workpiece to ensure desired jet width, coating material volume, air volume, and other operaitonal considerations before beginning desired operation.

1. Hold the paint gun upright and maintain a distance of 2 to 6 inches from the workpiece (Fig. 10-1 ). Press the first pressure point on the trigger to start the turbine.
2. Press the trigger further to begin spraying. Always begin spraying away from the workpiece.
3. Move the tool to the desired range from the workpiece and move evenly either from side to side or up and down to produce and even finish (Fig. 10-2).
4. Move the tool away from the workpiece and release the trigger.
5. During operational pauses, vent the container by briefly opening it and then closing it again. As well, clean the nozzle during this time.
6. Examine results.
   • If the results are as desired, disconnect the tool.
   • If results are not as desired, adjust the settings and continue.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all times.
6. Regularly check all moving parts function freely and do not jam.
7. Power cords must be replaced when they are damaged. They must be replaced by the manufacturer, approved service agent or a similarly qualified individual.
8. Close the container tightly when transporting the tool.
9. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements
   WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

AIR FILTER
NOTICE! Never operate this tool if the air filter is soiled or missing.

1. Disconnect the tool from the main power source.
2. Pull out the air filter cover  Fig. 11-1) and air filter (Fig. 11-2).
3. Clean or replace the filter depending on its status.
4. Push the clean air filter in and reinstall the ait filter cover.

NO-RETURN VALVE
If paint has entered the ventilation hose, accomplish the following to correct:

1. Screw off the container and the suction tube with the container seal (Fig. 12).
2. Disconnect the no-return valve (Fig. 13-1) from the ventilation hose (Fig. 13-2). Clean all the parts carefully.
3.  Reconnect the no-return valve and ventilation hose.
4. Reassemble the container seal, suction tube and container again.

CAUTION! The ventilation hose and no-return valve are only solvent-resistant to a limited extent. Do not immerse, only wipe.

CLEANING

NOTICE! When using quick-drying or 2-component coating materials, do not rinse the unit with the wrong cleaning agent during the processing period.
NOTICE! Never hold the rear part of the tool under water or immerse in liquids to clean. Clean the housing only with a moistened cloth.

In order to ensure smooth operation, this tool must be cleaned thoroughly every day it is in use.

To clean the tool, accomplish the following:

1. Press the hook slightly downwards then turn the spray attachment and the main body against each other and take them apart (Fig. 14 ).
2. Unscrew the container and pour out the remaining coating material.
3. Pre-clean the container and the suction tube using a brush and suitable cleaning agent.
4. Clean the ventilating bore (Fig. 12-1 ).
5. Fill the container with non-flammable solvent or water.
6. Screw the container back on.
7. Reconnect the spray attachment to the main body (Fig. 14). Fig. 14
8. Pull the trigger to rinse the spray attachment. Repeat the procedure above until the water emerging from the nozzle is clear.
9. Separate the tool again using the same process described above.
10. Unscrew the container and empty the solvent or water.
11. Clean suction tube and suction nozzle in spray attachment using a brush and suitable cleaning agent (Fig. 15).
12. Unscrew the union nut from the spray attachment then remove air cap and nozzle and thoroughly clean all parts (Fig. 16).
13. Take special care when cleaning the interstices on the needle (Fig. 17).
14. Clean the outside of the container with a moistened cloth.
15. Reassemble the tool.

CAUTION! Never clean seals, no-return valve and nozzle or air holes with a metal object.
NOTICE! The ventilation hose and no-return valve are only solvent- resistant to a limited extent. Do not immerse in solvent, only wipe.

LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the tool. Other lubricants may not be suitable and  could damage the tool or cause a malfunction during use.
NOTICE! NEVER use a penetrating oil to lubricate the tool. Penetrating oil may act as a solvent that can break down the grease and cause the tool to seize up.

STORAGE

• When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.
• Always store the tool out of reach of children or unqualified individuals.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by- laws for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

connection
No coating material emerges from nozzle| 1.   Nozzle clogged

2.   Coating materal volume set too low

3.    Paint container seal damaged

4.   No pressure build-up in container

5.   Container empty

6.   Suction tube loose

7.   Suction tube clogged

8.   Air vent on suction tube blocked

| 1.   Clean

2.   Increase volume

3.   Replace

4.   Tighten container

5.   Refill

6.   Insert

7.   Clean

8.   Clean

9.   Remove and clean

| 9. No-returnvalvestuck|
---|---|---
Coating material drips from nozzle| 1.    Air cap, needle or nozzle is dirty

2.   Spray attachment incorrectly assembled

3.    Nozzle loose

4.   Needle worn

| 1.   Clean

2.   Assemble correctly

3.   Tighten union nut

4.   Use new spray attachment

Atomisation too coarse| 1.   Coating material volume too large

2.   Nozzle contaminated

3.    Viscosity of coating material too high

4.   Too little pressure build- up in container

5.   Air filter dirty

6.   Air volume set too low

| 1.   Reduce volume

2.   Clean

3.   Furtherdilute

4.   Tighten container

5.   Change

6.   Increase volume

Spray jet pulsates| 1.    Coating material in container running low

2.   Air filter is dirty

3.    Suction tube loose

4.   Suction tube dirty

| 1.   Refill

2.   Change

3.   Insert

4.   Clean

Coating material runs down work piece| 1.    Too much coating material applied to work piece

2.   Distance between tool and work piece too little

| 1.   Reduce volume

2.   Increase distancefrom work piece

Excessive paint mist (overspray)| 1.   Distance between tool and work piece too great

2.   Too much coating material applied to work piece

3.    Coating material is too diluted

4.   lncorrectspraying technique

| 1.   Reduce distance from work piece

2.   Reduce volume

3.   Reduce degree of dilution

4.   See above for information on correct spraying techniques

Paint in the ventilating hose| 1.    No-return valve is dirty

2.   No-return valve defective

| 1.   Clean

2.   Replace

---|---|---

PARTS BREAKDOWN

PARTS LIST

| DESCRIPTION

---|---
1| Nozzle
2| Air cap
3| Union nut
4| Spray attachment
5| Trigger
6| Coating material volume control
7| Air filter cover
8| Power cord
9| Container seal
---|---
10| Suction tube
11| Container

SPECIFICATIONS

• Voltage rating 120VAC
• Amperage rating 3.75A
• Frequency rating 60 Hz
• Wattage 450W
• Fluid delivery type Siphon
• Nozzle size 1.5, 1.8, 2.2 and 2.6 mm
• Cup capacity 1,200cc
• Cup material Polyethylene
• Noise rating 60to70dB
• Cord length 6-1 /2 ft
• Cord type SJT
• Spray settings Vertical, horizontal and round
• Max. viscosity 60 DIN-s
• Weight 2.8 lb
• Includes Viscosity cup, needle, cleaning brush and nozzles ( 4)
• Standards cu 72211540.01

For technical questions call 1-800-665-8685
Visit www.princessauto.com for more information

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>