ELMAG 78108 CY210-2GN Vario Mitre Bandsaw Owner’s Manual

ELMAG 78108 CY210-2GN Vario Mitre Bandsaw

• Model CY210-2GN VARIO
• Article Number: 78108
• EAN Code: 9004853781087

TECHNICAL FACTS

• Manual operation with feed control using the ERGO control lever, ideal for thin-walled material
• Automatic for single and serial cuts
• Simple change of operating mode – A/M spring compressor with release spring for loading and unloading the saw frame.
• Infinitely adjustable saw frame feed – with ABV hydraulic lowering mechanism with control valve
• Quick clamping of the material by pre-setting the clamping jaw – quick-action clamping vice SSS with handwheel
• Precise clamping with lever rotation – with quick-release lever
• Highest repeatability in series cutting- with bar lock and adjustable material stop
• Fast mitre setting 0-60° – with quick-action angle clamp WSS and easy-to-read angle scale
• Powerful saw blade drive 750 W
• Smooth running and durable – compact gear unit with oil bath for permanent lubrication
• Two-step control for cutting speeds of 40 and 80 m/min for hard and soft materials
• Optimum saw blade cooling – cooling system with electric pump, dosing valve and return filter
• Uniform saw blade running – perfectly proportioned saw band wheels with precision bearings and track adjustment
• Simple saw blade replacement, constant tension – infinitely adjustable saw band tensioner with disc spring pack
• Safe saw band guide – front tension bearing adjustable to the workpiece
• Tight guidance of the saw blade – precisely adjustable clamping bearings with eccentric axis
• Clean – with back gripper protection as chip scraper
• Reliable – saw blade guard with limit switch, gripping guards, AutoOFF – automatic shut-off at end of sawing, emergency stop, zero-voltage release, CE-compliant
• Plug & play equipment with oil filling and high-quality band saw blade made of bimetallic cobalt

Product Usage Instructions:

Mitre bandsaws
Simple mitre bandsaws are equipped with a rotating bandsaw frame and a fixed vice. They allow production of onesided mitres (e.g. CY 210/260). Double mitre bandsaws have a movable vice. It is fixed to the left or right of the bandsaw blade and allows for production of right-hand or left-hand mitres (from CY 350).

CY Mitre Bandsaw Overview:
The CY mitre bandsaw is a versatile tool designed for metalworking, mechanical engineering, and other applications. It offers precise cutting capabilities and various features to enhance productivity.

Standard features

• CY metal bandsaw machine – Absenkautomatik with control
• valve – quick-clamping vice
• quick-clamping lever
• rod lock with material
• stop – angle quick-clamp
• angle scale
• compact gear with oil filling – oil bath for permanent lubrication
• central control panel – ERGO operating lever / on/off
• cooling system with electric
• pump – saw band wheels with precision
• bearings – saw band track adjustment
• saw band clamp with disc spring
• package – saw band guide adjustable in front – tension bearing with precision bearings – saw band track adjustment
• saw band clamp with disc spring package – saw band guide adjustable
• in front – tension bearing with tensioning bearing – quick clamping vice – quick-clamping lever – bar lock with material
• Stop – angle quick-clamping device – angle scale – compact gear with oil filling – oil bath for permanent lubrication
• central control panel
• ERGO operating lever / on/off – saw band wheels with precision bearings – saw band track adjustment – saw band clamp with disc spring package – saw band guide adjustable in front – tension bearing with tensioning device.

Application examples

• Metal construction
• Mechanical engineering
• Equipment
• construction – Plant
• construction – Pipeline
• construction – Boiler
• construction – Tank
• construction – Installers
• Car
• workshops – Car body construction
• Locksmiths
• Forges
• Sheet metal works – Insulating
• companies – Construction companies

Setup and Operation:

1. Ensure the bandsaw is placed on a stable surface.
2. Adjust the tension bearing and tensioning device as per your cutting requirements.
3. Secure the material using the quick-clamping vice and adjust the material stop if needed.
4. Select the desired cutting angle using the angle quick-clamping device and scale.
5. Start the bandsaw using the central control panel and adjust the cutting speed gradually as required.
6. Monitor the cutting process and make adjustments as necessary.

Safety Precautions:

• Always wear appropriate safety gear, including eye protection and gloves.
• Avoid loose clothing or accessories that could get caught in the machine.
• Keep hands away from the cutting area during operation.
• Familiarize yourself with emergency stop procedures in case of any issues.

SPECIFICATIONS

• round tube cutting range at 0° Max. 170 mm
• round tube cutting range at 45° right winged mitre Max. 130 mm
• round tube cutting range at 60° right winged mitre Max. 75 mm
• square tube cutting range at 0° Max. 170 mm
• square tube cutting range at 45° right winged mitre Max. 130 mm
• square tube cutting range at 60° right winged mitre Max. 75 mm
• rectangle tube cutting range at 0° Max. 185×170 mm
• rectangle tube cutting range at 45° right winged mitre Max. 130×130 mm
• Saw band length 2110 mm
• saw band height 20 mm
• Saw band width 0.9 mm
• cutting thickness 1.2 mm
• vice opening max. 215 mm
• Cutting angle 0 – 60 °
• speed gradually continuously variable
• Cutting rate 20 – 85 m/min
• saw blade drive engine power 750 W
• cooling pump engine power 32 W
• voltage 400/50 V/Hz
• infeed height 890 mm
• Length 1156 mm
• Width 572 mm
• Height 1580 mm
• Weight 156 kg

Frequently Asked Questions (FAQ):

Q: What materials can be cut using the CY Mitre Bandsaw?
A : The bandsaw is suitable for cutting various materials including metal, mechanical components, and stone.

Q: How do I adjust the cutting angle on the bandsaw?
A : The cutting angle can be adjusted using the angle quick-clamping device and scale provided on the machine.

Q: What safety features are included in the CY Mitre Bandsaw?
A : The bandsaw is equipped with safety features such as saw blade guard, limit switch, gripping guards, AutoOFF function, emergency stop, and zero-voltage release to ensure safe operation.

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