ELMAG 78107 CY260-2G Mitre Bandsaw Owner’s Manual

June 1, 2024
ELMAG

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ELMAG 78107 CY260-2G Mitre Bandsaw

Product Information

The MITRE BAND SAW MODEL CY260-2G is a robust small series machine designed for metal cutting applications. It offers high accuracy, durability, and variable cutting functions to meet the demands of metalworking shops and steelwork companies.

  • Article Number: 78107
  • EAN Code: 9004853781070

TECHNICAL FACTS

  • Manual operation with feed control using the ERGO control lever, ideal for thin-walled material
  • Automatic for single and serial cuts
  • Simple change of operating mode – A/M spring compressor with release spring for loading and unloading the saw frame.
  • Infinitely adjustable saw frame feed – with ABV hydraulic lowering mechanism with control valve
  • Quick clamping of the material by pre-setting the clamping jaw – quick-action clamping vice SSS with handwheel
  • Precise clamping with lever rotation – with quick-release lever
  • Highest repeatability in series cutting- with bar lock and adjustable material stop
  • Fast mitre setting 0-60° – with quick-action angle clamp WSS and easy-to-read angle scale
  • Very powerful saw band drive 1,100 W
  • Smooth running and durable – compact gear unit with oil bath for permanent lubrication
  • Cutting speed 36 and 72 m/min
  • Optimum saw blade cooling – cooling system with electric pump, dosing valve and return filter
  • Uniform saw blade running – perfectly proportioned saw band wheels with precision bearings and track adjustment
  • Simple saw blade replacement, constant tension – infinitely adjustable saw band tensioner with disc spring pack
  • Safe saw band guide – front tension bearing adjustable to the workpiece
  • Tight guidance of the saw blade – precisely adjustable clamping bearings with eccentric axis
  • Very clean: with chip wiper and chip brush.
  • Reliable – saw blade guard with limit switch, gripping guards, AutoOFF – automatic shut-off at end of sawing, emergency stop, zero-voltage release, CE-compliant
  • Plug & play equipment with oil filling and high-quality band saw blade made of bimetallic cobalt
  • Permanent monitoring of the saw band tension with SBÜ limit switch as safety element in case of saw band under tension or crack.

Product Usage Instructions

  • Standard Features
    The MITRE BAND SAW CY260-2G can be used in various industries including metal construction, mechanical engineering, equipment construction, plant construction, and more.

  • Mitre bandsaws
    Simple mitre bandsaws are equipped with a rotating bandsaw frame and a fixed vice. They allow production of onesided mitres (e.g. CY 210/260). Double mitre bandsaws have a movable vice. It is fixed to the left or right of the bandsaw blade and allows for production of right-hand or left-hand mitres (from CY 350).

  • Cutting Quality
    The saw has a maximum cutting range of 185×170 to 350×220 mm, making it ideal for a wide range of metal cutting needs. The CY 260-2G is equipped with a steplessly adjustable automatic lowering mechanism and two cutting speeds for precise and efficient cutting.

  • CY 260-2G – robust small series machine
    Medium-sized mitre bandsaw for cutting sizes up to 245×160 mm. Operating modes: Automatic and manual feed, two speed levels, one-sided mitre up to 60°, ideal for individual production and small to medium-sized series.

  • Models up to CY 350-2DG
    For models up to CY 350-2DG, there is a control valve to adapt the saw frame feed, allowing for versatile cutting operations. These models feature powerful drive motors and compact gearboxes for reliable performance.

  • CY 350 DGSA Vario model
    The CY 350 DGSA Vario model offers continuously adjustable cutting pressure control and cutting speed controller for precise cutting optimization. This feature allows for adjustments based on the material being cut, ensuring high- quality results.

  • Applications
    The MITRE BAND SAW CY260-2G is suitable for use in various applications such as tank construction, car workshops, locksmiths, forges, sheet metal works, and construction companies.

Standard features

  • CY metal bandsaw
  • Automatic lowering mechanism with control valve
  • Quick-action vice
  • Quick-release lever
  • Bar lock with material stop
  • Quick-action angle clamp
  • Angle scale
  • Compact gearbox with oil filling
  • Oil bath for continuous lubrication
  • Central control panel
  • ERGO control lever / on/off
  • Cooling system with electric pump
  • Saw band wheels with precision bearings
  • Saw band track adjustment
  • Saw band tensioner with plate spring package
  • SBÜ saw band monitoring limit switch
  • Adjustable front saw band guide
  • Front/rear adjustable clamping bearings
  • Chip remover/grip protection
  • Chip brush
  • Saw blade protection with limit switch
  • AutoOFF shutoff mechanism
  • Emergency stop/no-voltage protection
  • Saw frame with tapered roller bearings
  • Steel plate base
  • Bandsaw blade bimetal cobalt
  • Tools/Operating instructions/CE

Application examples –

  • Metal construction
  • Mechanical
  • engineering – Equipment
  • construction – Plant
  • construction – Pipeline
  • construction – Boiler
  • construction – Tank
  • construction – Installers
  • Car workshops – Car body construction
  • Locksmiths
  • Forges
  • Sheet metal
  • works – Insulating
  • companies – Construction companies

Specifications

  • Model: MITRE BAND SAW CY260-2G
  • Article Number: 78107
  • EAN Code: 9004853781070
  • Length 1549 mm
  • Width 737 mm
  • Height 1650 mm
  • Weight: 216 kg
  • round tube cutting range at 0° Max. 230 mm
  • round tube cutting range at 45° right winged mitre Max. 150 mm
  • round tube cutting range at 60° right winged mitre Max. 90 mm
  • square tube cutting range at 0° Max. 220 mm
  • square tube cutting range at 45° right winged mitre Max. 145 mm
  • square tube cutting range at 60° right winged mitre Max. 85 mm
  • rectangle tube cutting range at 0° Max. 245×160 mm
  • rectangle tube cutting range at 45° right winged mitre Max. 200×140 mm
  • Saw band length 2450 mm
  • saw band height 27 mm
  • Saw band width 0.9 mm
  • cutting thickness 1.2 mm
  • vice opening max. 260 mm
  • Cutting angle 0 – 60 °
  • speed gradually 2
  • Cutting rate 1: min. 36 / 2: max. 72 m/min
  • saw blade drive engine power 1100 W
  • cooling pump engine power 32 W
  • voltage 400/50 V/Hz
  • infeed height 900 mm

FAQ

Q: What is the weight of the MITRE BAND SAW CY260-2G?
A : The weight of the saw is 216 kg.

Q: What is the maximum cutting range of the CY260-2G?
A : The CY260-2G has a maximum cutting range of 185×170 to 350×220 mm.

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