ELMAG 83130 Motorised Ring Bending Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG 83130 Motorised Ring Bending Machine

Product Information

Specifications:

  • Roll diameter above: 137 mm
  • Roll diameter below: 132 mm
  • Axis diameter above: 35 mm
  • Axis diameter below: 30 mm
  • Adjusting roll: mechanical
  • Drive rollers: 2
  • Advance speed: 2.1 m/min
  • Positioning: vertical and horizontal
  • Drive motor: 750 W
  • Voltage: 400/50 V/Hz
  • Length: 530 mm
  • Width: 670 mm
  • Height: 1350 mm
  • Weight: 185 kg

Product Usage Instructions

Installation:
The APK models can be installed vertically or horizontally as required.

Application Examples:

  • Pipeline construction
  • Tank construction
  • Installers
  • Steel construction
  • Railing construction
  • Locksmiths
  • Forging
  • Mechanical engineering
  • Sheet metal working
  • Car body construction
  • Car workshops
  • Training workshops

Standard Features:

  • Standard castors
  • Hardened special steel components
  • Mobile operating column with emergency stop
  • Double foot pedal for forward/reverse operation
  • Operating instructions / CE compliant

Special Accessories:

  • Round and tube steel bending rollers
  • Form steel bending rollers
  • Angle steel bending rollers
  • Angle bending device
  • Mobile control panel ER digital / emergency stop
  • 2 feed speeds
  • Turning device
  • Rolling device

Frequently Asked Questions (FAQ):

  • Q: Can the APK models be operated at different speeds?
    A: Yes, the APK models offer 2 feed speeds for versatile operation.

  • Q: Are special roller sets available for different types of steel?
    A: Yes, special roller sets are available for flat, square, round, tubular, section, and angle steel as accessories.

  • Q: What is the weight of the MOTORISED RING BENDING MACHINE APK 30?
    A: The weight of the machine is 185 kg.

OVERVIEW

ELMAG-83130-Motorised-Ring-Bending-Machine-FIG- \(2\)

MOTORISED RING BENDING MACHINE APK 30

  • Article Number: 83130
  • EAN Code: 90048538

TECHNICAL FACTS

  • Bending performance data for steel: 50×10 mm, Ø 800 min. / Yield strength 240 N/mm2
  • Ideal for easy ring bending, 750 W drive motor
  • Forward/backward feed 2,1 m/min
  • Adjustment roller Ø 137 mechanical
  • Two drive rollers Ø 132 mm
  • Directional shafts mechanical
  • Steel frames
  • Mobile control column with emergency stop
  • Double foot pedal forward/backward thrust
  • Extensive range of special accessories available, e.g. two feed speeds

PRODUCT HIGHLIGHTS

High-quality ring bending
Simple bending radius or full circle – the APK ring bending machines enable precise rolling of bar materials such as flat, square, round, tubular and shaped steel.

High-quality drive solution
The heart of the APK models is a powerful drive motor with a durable reduction gearbox. The forward and reverse thrust of the drive rollers takes place on a mobile control panel with double foot pedal. The roller transmission with quality bearings and specially hardened gears is protected against overload by means of a friction clutch.

Precise rolling straightening systems
The APK ring bending machines are equipped with two or three hardened drive rollers. The roll bending radius is set by means of one or two precision, mechanically or hydraulically adjustable rollers. Two laterally mounted, mechanically adjustable straightening shafts offer maximum rolling accuracy.

Roller sets
The APK models are equipped with a standard set of rollers for flat, square and T-steel. Special roller sets for round and tubular steel, section steel and angle steel as well as special straightening aids are available as special accessories.

InstallationAll
APK models can be installed vertically or horizontally as required.

Application examples

  • Pipeline
  • construction – Tank
  • construction – Installers
    • Steel
  • construction – Railing
  • construction – Locksmiths
    • Forging
    • Mechanical
  • engineering – Sheet
  • metal working – Car body construction
    • Car
  • workshops – Training workshops

Standard features

  1. Standard castors – Hardened
  2. special steel – Roller axles – Hardened
  3. special steel – Straightening shafts – Hardened
  4. special steel – Roller adjustment on top mechanical
  5. Straightening shaft adjustment mechanical
  6. Mobile operating column/Emergency
  7. stop – Double foot pedal forward/reverse
  8. Operating instructions / CE

Special accessories

  • Round and tube
  • steel bending rollers – Form
  • steel bending rollers – Angle steel
  • bending rollers – Angle bending device
    • Mobile control panel ER digital / emergency
  • stop – 2 feed speeds
    • Turning
  • device – Rolling device

SPECIFICATIONS

roll diameter above 137 mm
roll diameter below 132 mm
axis diameter above 35 mm
axis diameter below 30 mm
adjusting roll mechanical 1 Num.
drive rollers 2 Num.
advance speed 2.1 m/min
positioning vertical Yes
positioning horizontal Yes
drive motor 750 W
voltage 400/50 V/Hz
Length 530 mm
Width 670 mm
Height 1350 mm
Weight 185 kg
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  • COMPRESSED AIR TECHNOLOGY
  • WELDING TECHNOLOGY
  • METALWORKING STONE
  • CUTTING TECHNOLOGY
  • WORKSHOP TECHNOLOGY
  • POWER GENERATORS

START UP SERVICE

**Competent execution guaranteed

ELMAG-83130-Motorised-Ring-Bending-
Machine-FIG- \(4\)**

Including ELMAG”‘-Quality Check

  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances,
  • e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions

For lathes, in addition:

  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

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