ELMAG 83103 Motorised Round Bending Machine Owner’s Manual

ELMAG 83103 Motorised Round Bending Machine

Specifications

• Drive mode: Motorised
• Working length: 2050 mm
• Sheet thickness for prebending: 1.5 mm
• Max. sheet thickness for bending: 1.8 mm
• Max. upper roll diameter: 95 mm
• Bending diameter min.: 135 mm
• Motor power: 1100 W
• Voltage: 400/50 V/Hz
• Operator column: Yes
• Forward / return flow: 3 Num.
• Quality steel rollers: 2 Num.
• Drive rollers (+) cone bender: Yes
• Wire core grooves lower roller/back roller: Yes
• Length: 3030 mm
• Width: 800 mm
• Height: 1130 mm
• Weight: 635 kg

Product Usage Instructions

Optimal Handling and Features:

The motorised round bending machine AS-M 2050X1.5 MM is designed for one-man operation. The upper and lower rollers are adjustable, with a movable rear roller. The upper roller is detachable from the front, allowing for easy removal of the workpiece.

Product Highlights:

The AS-M round bending machine is ideal for standalone production. It is suitable for rolling fine and medium thickness sheet steel, stainless steel, and aluminium. This machine enables controlled production of sheet bending radii and the creation of various semi-finished products such as pipes, gutters, container shells, and more.

Motorised AS-M:

The motor-driven AS-M models are suitable for light to medium rolling jobs. They offer stable automatic forward and reverse feed, controlled via foot pedals. Adjustment of the rear roller is done manually using a handwheel.

Automation and Special Accessories:

All AS-M models can be upgraded with a feed drive on the rear roller and a control panel with a digital display for high-precision position measurement. Special accessories include features like induction-hardened steel rollers for extended service life.

FAQ

Q: What materials can the AS-M round bending machine work with?

A: The machine is designed to work with sheet steel, stainless steel, aluminium, and spring steel wire.

Q: Is the machine suitable for tapered workpieces?

A: Yes, all AS-M models come equipped with a bending device for tapered workpieces.

Article Number: 83103
EAN Code: 9004853831034

TECHNICAL FACTS

• Optimal handling
• One-man operation
• Upper and lower roller adjustable, movable rear roller
• Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

AS manual round bending machines for stand-alone production
AS and AS-M round bending machines are designed for rolling fine and medium- thickness sheet steel, stainless steel and aluminium.
They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.

Advanced options
All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.

Motorised AS-M
The motor-driven AS-M models are designed for light to medium and serial rolling jobs. They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.

Automation
All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with digital display (high-precision position measurement).

Application examples

• Ventilation
• Tank construction
• Insulation companies
• Façade construction
• Pipeline construction
• Installers
• Metalworking shops
• Body shops
• Garages
• Mechanical engineering
• Training workshops

Standard features

• Analogue AS models
• Powerful geared motor 1,100 W with motor brake
• Mobile control column, double foot pedal for sheet metal advance or retraction
• Emergency stop button on the control column
• Safety line with emergency stop

Special accessories

• Induction-hardened steel rollers, very long service life
• Rear roller feed drive 370 W
• Control panel with rear roller control and digital display

Competent execution guaranteed

ELMAG® – Start-up Service

• Including ELMAG®-Quality Check
  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances,
  • e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions
• For lathes, in addition:
  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism
• For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

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