LANCER 82-6054-SP Highball with DSU Kit Installation Guide
- June 2, 2024
- LANCER
Table of Contents
LANCER 82-6054-SP Highball with DSU Kit
Receiving
- Conduct site survey to confirm unit can be installed
- Verify a loading dock or forklift is available
- Remove straps, padding, and/or crating material
- Inspect for damage
Highball Tower
-
Disassembly Hoshizaki Tower
- Take valve and top portion of tower off
-
Insert disassembled Hoshizaki Tower into New Tower
- Make sure to slide LED wire from new tower in between
Hoshizaki tower and Insulated lines
- Make sure to slide LED wire from new tower in between
-
Install o ring and large plate to bottom of both towers
- Using screws from new tower accessories bag
-
Mount new tower assembly to bar clamp
-
Clamp tower to bar
-
If not using bar clamp drill holes in bar top
DSU Chiller (inside)
- Fill DSU/Chiller with a mixture of 2.6 gallons of distilled water and 2 grams of baking soda
- Assemble 1 /8th stems and ¼ nuts with double sided washers to both the spirit and water outlets
- Using parts from DSU accessories bag
- Assemble ¼ stem and ¼ nut with double sided washer to spirit inlet
- Using parts from DSU accessories bag
- Connect spirit line to S1 outlet fitting
- Using clamp from DSU accessories bag
- Connect carbonated line to CW1 outlet fitting
- Connect both recirculating lines to recirculating fittings
Finish installing accessories from Lancer
- Mount water filter to side of DSU or back wall of bar
- Mount spirit pump to side of DSU or back wall of bar
- Mount regulator to back wall of bar
- Install CO2 john guest fitting to regulator from Lancer accessories bag
- Install ½” fittings to underneath DSU with fiat washers to both drain on left side and water inlet on right side
- Using parts from Lancer accessories bag
- Install 318th 90 nut and stem with 3/8 washer to both drain and water inlet
- Using parts from Lancer accessories bag
- Run 3/8 water line from water source to filter then to bottom right side of DSU
- 3/8 water line supplied by installer with clamps
- Run 3/8 line from drain fitting on left side of DSU to floor drain
- 3/8 water line supplied by installer with clamps
- Run Black CO2 tubing from john guest fitting on regulator to underneath right side of DSU next to water fitting
- Black tubing is from DSU accessories bag
- Run ¼” tubing from regulator to spirit pump
- ¼ “tubing supplied by installer with clamps
- Run ¼” tubing from spirit pump to inside DSU
- Using line from Hoshizaki accessories
- Assemble 3 bottle reserve and mount to front of DSU or without mounting bracket to back bar wall
- Use accessories from Lancer
- Run clear tygon tubing from 3 bottle reserve to spirit pump Inlet
- Tygon tubing supplied by installer with clamps
- Tygon tubing supplied by installer with clamps
Testing
- Pour and test drink quality
- Ratio should be set at – Toki, Roku, and Haku = 3:1
- Ratio should be set at – Jim Beam, Hornitos, and El Tesoro (Tequila)= 4:1
Mounting Bracket
- Remove mounting bracket from packaging & check contents
- Remove front two (2) and middle two (2) screws from top of DSU-25SLD-BNA (Highball dispenser undercounter chiller)
- Position flat end of straps over screw holes and insert hex screws
- Position hat bracket on straps and insert (4) machine screws. There will be two (2) per strap
- Note: The bracket has two (2) potential settings. Placement of the bracket will be determined by the size of the liquor bottles being utilized by dispenser owner. Lowest placement is recommended for 1.75 L bottles and highest placement is recommended for 750 ml bottles
Troubleshooting
- Low carbonation/ fiat drinks – Out of Co2, pressure set below 110 psi, or no ice on cold plate
- No carbonated water, just Co2 – carbonator timed out or unplugged
- No carbonated water or spirits – Handle not making contact with paddle arms
- Foamy drinks – Check refrigeration / ice bank
- Too strong or too weak – check ratio
Materials
ITEM NO. | PART NUMBER | DISCRIPTION | QTY. |
---|---|---|---|
10 | 387683P01 | COVER (S) PIPE FOR DSU | 1 |
20 | 484512G01 | PIPE (G) LIQUOR FOR DSU | 1 |
30 | CLP-1B | HIGHBALL COUNTER ADAPTER – FOR DSU | 1 |
40 | 430347-02 | METAL WASHER FOR DSU | 2 |
50 | 18-0800 | REG, SEC. SODA, WALLMOUNT, 1/4 INLET, 1/4 OUTLET, W/ CHECK | 1 |
60 | 18-0048/02 | REG ASSY. CO2. TANK MNT, HP 1/4 IN | 1 |
70 | T5000-140 | FLOJET BIB PUMP. 1/4 BARB SS SYRUP OUT, 1/4 BARB GAS IN | 1 |
80 | 82-5066 | WATER FILTER SYSTEM, AETHER | |
90 | 01-0434/01 | ELBOW, SS. 3/8 BARB X 3/8 S NUT | 2 |
100 | 456772-01 | CO2 CONNECTOR FOR DSU | 1 |
110 | 429385 | CLAMP FOR PART #484512G01 FOR DSU | 1 |
120 | 82-6054 | KIT, MOUNT JIM BEAM | 1 |
130 | DSU-25SLD-BNA | HIGHBALL DISPENSER | 1 |
140 | 05-0017 | WASHER, SEAL, FLR. NYLON, 3/8 (5/8) | 3 |
150 | 01-0244/01 | ADAPTER, SS, 1/4 FLR x 1/4 BARB | 1 |
160 | P01509-01 | INLET NUT – FOR DSU | 2 |
170 | 450648-01 | CAP. BOTTLE | 1 |
180 | 456710-01 | PIPE, LIQUOR | 1 |
190 | 8000247 | RESERVE 3-BOTTLE – FOR SHURFLO | 1 |
200 | 90-0395 | CARTON. 20x18x22 | 1 |
210 | L1 W060101 | INSTRUCTION MANUAL | 1 |
220 | 125712A01 | TOWER ASSEMBLY | 1 |
230 | 456585-01 | GASKET | 4 |
240 | 426453-01 | HEX SPANNER | 1 |
250 | TS5293561 | CHAIN | 1 |
260 | T426A23-1 | HOOK (CHAIN) | 1 |
270 | FT10420M0 | TRUSS HEAD SCREW (HOOK, 4 X 20) | 2 |
280 | TL2865551 | BRUSH | 1 |
290 | 418814-08 | CLAMP | 1 |
300 | 435947-15 | HOSE CLAMP (S) | 1 |
310 | 450890-01 | HOSE CLAMP | 3 |
320 | 423130-01 | SWIVEL NUT | 3 |
330 | 7617-A006 | 0-RING | 1 |
340 | FBK0616S0 | CROSS HEAD HEX BOLT | 3 |
350 | 450890-01 | NIPPLE (7/16 – 156S) | 2 |
360 | 7920-0002 | TIE | 2 |
370 | 469169-01 | PLATE (L) | 1 |
380 | 462213-01 | BOLT | 3 |
390 | FNH106S0 | HEX NUT | 3 |
400 | FWPLO6S0 | FLAT WASHER | 3 |
410 | FWSPO6S0 | SPRING WASHER | 3 |
420 | 457008-04 | POLYESTER TUBE (Co2 GAS, 3 m) | 1 |
430 | 462617-05 | BRAIDED HOSE (2 m) | 1 |
440 | 456710-01 | LIQUOR PIPE | 1 |
450 | 424348-01 | NIPPLE 1/4 | 1 |
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