ELMAG 78100 HY 180-4 Metal Bandsaw Owner’s Manual

ELMAG 78100 HY 180-4 Metal Bandsaw

Specifications

• Max. Cutting Height: 180 mm
• Max. Cutting Width: 110 mm
• Max. Cutting Capacity (Rectangular): 305×180 mm
• Max. Cutting Capacity (Round): 180×110 mm
• Saw Band Length: 2360 mm
• Saw Band Height: 20 mm
• Saw Band Width: 0.9 mm
• Cutting Angle: Adjustable
• Speed Levels: 4
• Cutting Rate: 1: min. 18 / 2: 28 / 3: 37 / 4: max. 54 m/min
• Saw Blade Drive Engine Power: 750 W
• Cooling Pump Engine Power: 100 W
• Voltage: 400/50 V/Hz
• Sound Pressure Level (Steel): 71 / 73 dB
• Infeed Height: 530 mm
• Dimensions (LxWxH): 1250 mm x 430 mm x 1000 mm
• Weight: 130 kg

Product Usage Instructions

Safety Precautions
Before operating the metal band saw, read the user manual carefully and ensure you have received proper training on its usage. Always wear appropriate safety gear, such as goggles and gloves, when working with the machine.

Setup and Installation
Place the band saw on a stable surface with sufficient space for operation. Ensure the power supply meets the required voltage specifications mentioned in the manual. Check that all components are securely in place before turning on the machine.

Blade Installation and Adjustment
Install the bimetal cobalt bandsaw blade according to the provided instructions. Adjust the blade tension as per the guidelines to ensure optimal cutting performance.

Operating the Band Saw
Adjust the cutting angle and speed level based on the material being cut. Start the machine and carefully feed the material through the blade, maintaining a steady pace to achieve clean cuts.

Maintenance and Care
Regularly inspect the blade for wear and tear, and replace it when necessary. Keep the machine clean and well-lubricated to ensure smooth operation. Follow the maintenance schedule outlined in the manual.

FAQ – Frequently Asked Questions

• Q: What are some common applications for the HY 180-4 metal band saw?
  A: The HY 180-4 metal band saw is suitable for various applications including metal construction, mechanical engineering, equipment construction, plant construction, pipeline construction, boiler construction, tank construction, car workshops, and more.

• Q: How do I adjust the cutting angle on the band saw?
  A: The cutting angle on the HY 180-4 metal band saw is adjustable. Refer to the user manual for instructions on adjusting the cutting angle based on your cutting requirements.

• Q: What is the sound pressure level of the band saw during operation?
  A: The sound pressure level of the HY 180-4 metal band saw is between 71 to 73 dB when cutting steel.

METAL BAND SAW MODEL HY 180-4

• Article Number : 78100
• EAN Code : 9004853781001

INSTRUCTION

TECHNICAL FACTS

• Infinitely adjustable saw frame feed with hydraulic lowering automatic ABV with control valve
• Fast and precise clamping with SSS quick-action vice
• Handwheel for quick positioning: short counterclockwise rotation for moving the clamping jaw, clockwise rotation for clamping the material.
• Bar lock with material stop
• Cutting angle 0-45
• Ideally dimensioned V-belt drive 750 W, gearbox with oil bath
• Four cutting speeds 18/28/37/54 m/min at 50 Hz
• Optimum saw blade cooling: Cooling system with electric pump, dosing valve and return filter
• Smooth saw band travel: ideally proportioned saw band edges with precision bearings and track adjustment
• Simple saw band replacement: Clamping with rotary handle
• Narrow, safe saw blade guidance: both tension bearings adjustable.
• Precisely adjustable radial insert ball bearing pairs for backlash-free adaptation to the saw band
• Clean: with chip wiper and chip brush
• Reliable in operation: Saw blade guard with limit switch, grab guard, AutoOFF automatic shutdown at end of sawing, emergency stop, zero-voltage release, CE-compliant
• Plug & play equipment with oil filling and high-quality band saw blade, bimetallic cobalt
• Approval for special vertical cutting operating mode with saw frame set up

PRODUCT HIGHLIGHTS

Powerful, mid-size bandsaws
Cutting machines, are also suitable for angle cutting: the proven HY bandsaws with single-axis swing frames and rotation jaws can be found in many metal workshops. They offer excellent machining and are therefore also suitable as small-cutting solutions for industrial companies. HY models are equipped with a V-belt drive – effective protection against saw blade overload.

HY 180-4 – flexible use
Light bandsaw for cuts up to 305×180 mm. Four-speed levels for hard to soft materials. Equipment with transport wheels for flexible internal use.

Standard features

• HY metal bandsaw
• Automatic lowering mechanism with control valve
• Quick-action vice
• Bar lock with material stop
• Adjustable clamping jaws angle
• High-performance V-belt drive
• Gearbox with oil filling
• Oil bath for continuous lubrication
• Cooling system with electric pump
• Saw band wheels with precision bearings
• Saw band track adjustment
• Saw band tensioner
• Adjustable front saw band guide
• Adjustable rear saw band guide
• Front/rear adjustable clamping bearings
• Chip remover and chip brush
• Grip protection
• Saw blade protection with limit switch
• AutoOFF shut-off mechanism
• Emergency stop/no-voltage protection
• Steel plate base with chip tray
• Chip container
• Transport wheels
• Bandsaw blade bimetal cobalt
• Tools/Operating instructions/CE

Application examples

• Metal construction
• Mechanical
• engineering – Equipment
• construction – Plant
• construction – Pipeline
• construction – Boiler
• construction – Tank
• construction – Installers
• Car
• workshops – Car body construction
• Locksmiths
• Forges
• Sheet metal
• works – Insulating
• companies – Construction companies

SPECIFICATIONS

• COMPRESSED AIR TECHNOLOGY
• WELDING TECHNOLOGY
• METALWORKING STONE
• CUTTING TECHNOLOGY
• WORKSHOP TECHNOLOGY
• POWER GENERATORS

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