ELMAG 78508 Metal Bandsaw Special 330 M-S Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 78508 Metal Bandsaw Special 330 M-S
Specifications
- Model: MACC METAL BAND SAW SPECIAL 330 M/S
- Article Number: 78508
- EAN Code: 9004853785085
- Cutting Range:
- CSO model: 300×170 mm
- M/S model: 400×200 mm
- Cutting Speeds:
- CSO model: 35/71 m/min
- M/S model: 38/77 m/min
- Optional Cutting Speed Regulator: 20-90 m/min
- Adjustable Cutting Pressure Control on M/S models
- Dimensions: 1905 mm x 1265 mm x 1985 mm
- Weight: 415 kg
Product Usage Instructions
Safety Precautions
Before operating the MACC METAL BAND SAW SPECIAL 330 M/S, ensure you have read and understood the user manual. Always wear appropriate personal protective equipment such as safety goggles and gloves. Keep the work area clean and uncluttered.
Starting the Machine
- Ensure the machine is properly connected to a power source.
- Check that the saw blade is correctly installed and tensioned.
- Turn on the machine using the central control panel.
Cutting Process
- Place the workpiece securely in the clamping area.
- Start the cutting cycle by pressing the start button on the control panel.
- Observe the cutting process and make any necessary adjustments to cutting pressure or speed.
- Once cutting is complete, release the workpiece and open the clamp.
Maintenance
Regularly inspect the saw blade for wear and damage. Keep the machine clean and well-lubricated according to the manufacturer’s recommendations. Replace worn parts promptly to ensure optimal performance.
FAQ
-
Q: What are some common applications for the MACC METAL BAND SAW SPECIAL 330 M/S?
A: The saw is commonly used in metal construction, mechanical engineering, equipment construction, plant construction, pipeline construction, and more. -
Q: Are there optional accessories available for this model?
A: Yes, optional accessories include stepless speed adjustment from 20-90 m/min.
MACC METAL BAND SAW SPECIAL 330 M/S
Article Number : 78508
EAN Code: 9004853785085
TECHNICAL FACTS
- Manual feed – manual feed control with ERGO operating lever, ideal for thin-walled material Saw frame feed or cutting pressure infinitely adjustable – Cutting pressure control with rotary control on the control panel.
- Rapid and precise material clamping – quick-action vice with handwheel for presetting the clamping jaw, with hydraulic quick-action clamping
- Highest repeatability in series cutting- with bar lock and adjustable material stop
- Quick mitre adjustment 45-0-60° – with quick angle clamp and easy-to-read angle scale
- Powerful saw band drive 750/1.100 W
- Smooth running and durable – compact gear unit with oil bath for permanent lubrication
- Two-stage control for cutting speeds of 38 and 78 m/min
- Optimum saw blade cooling – coolant circulation system with electric pump, dosing valve and return filter, coolant tank in the machine base
- Smooth saw band run – ideally dimensioned saw band wheels with precision bearings and track adjustment
- Simple saw blade change, permanent monitoring of the saw blade tension with infinitely adjustable saw blade tensioner and SBÜ limit stop switch
- Tight, backlash-free saw blade guide – Tension bearing adjustable at the front about the workpiece, precisely adjustable tension bearing with eccentric axis
- Chip scraper and chip brush
- Reliable in operation – saw blade protection and SBÜ with limit switch, gripping protection, AutoOFF shut-off automatic at saw end, emergency stop, zero voltage solution, CE-compliant
- Pluy&Play equipment with oil filling and band saw blade bimetal Cobalt 27×0,9 mm
- Semi-automatic cutting cycle from clamping to releasing the workpiece:
- cycle start using start button
- fix material/clamp closed
- saw band drive on
- lower saw frame/cut
- raise saw frame/reset
- saw the band drive off
- release workpiece / open clamp
- Central control panel with foil pushbutton, operation, function and warning indicators
PRODUCT HIGHLIGHTS
Very special – excellent technology
CSO and M/S mitre bandsaws impress with their high product quality and very
good performance. Some of the keywords associated with them illustrate their
class: Ideal drive and saw wheel dimensions, compact gearbox with oil bath for
permanent lubrication, torsion-resistant saw frame with tapered roller
bearings, precisely adjustable saw blade guide, high safety through monitoring
of saw blade tension …
Sizes and cutting quality
- CSO and M/S models offer a cutting range of 300×170 mm or 400×200 mm and have two cutting speeds, 35/71 m/min and 38/77 m/min respectively. A cutting speed regulator for 20-90 m/min is available as an option.
- M/S models have continuously adjustable cutting pressure control to optimise throughput and cutting quality.
Application examples
- Metal construction
- Mechanical engineering
- Equipment Construction
- Plant construction
- Pipeline construction
- Tank construction
- Container construction
- Installers
- Automotive workshops
- Body construction
- Metalwork shops
- Forging
- Plumbers
- Insulating companies
- Structural engineering
- Civil engineering
Standard features
- CSO and M/S model
- H-Auto H Semi-automatic hydraulic control
- Hydraulic unit with oil filling
- SDS cutting pressure control with controller
- SSH quick-action clamp, hydraulic
- SSS quick-action vice
- Bar lock with material stop
- WSS quick-action angle adjuster
- Angle scale
- Compact gearbox with oil filling
- Central operating/control panel
- Membrane keys, operation/warning indicators
- ERGO control lever / On/Off
- Cooling system with electric pump
- Saw band wheels with precision bearings
- Saw band track adjustment
- Saw band tensioner
- SBÜ saw band monitoring limit switch
- Adjustable front saw band guide
- Front/rear adjustable clamping bearings
- Chip remover and chip brush
- Hand protection
- Saw belt protection with limit switch
- AutoOFF shutoff mechanism
- Emergency stop/zero voltage release
- Saw frame with tapered roller bearings
- Steel plate base with chip tray
- Bandsaw blade bimetal cobalt
- Tools / Operating instructions / CE
Special accessories
- Stepless speed adjustment 20-90 m/min
SPECIFICATIONS
| round tube cutting range at 0° | Max. 260 mm |
|---|---|
| round tube cutting range at 45° right winged mitre | Max. 215 mm |
| round tube cutting range at 60° right winged mitre | Max. 130 mm |
| round tube cutting range at 45° left winged mitre | Max. 225 mm |
| square tube cutting range at 0° | Max. 250 mm |
| square tube cutting range at 45° right winged mitre | Max. 200 mm |
| square tube cutting range at 60° right winged mitre | Max. 130 mm |
| square tube cutting range at 45° left winged mitre | Max. 110 mm |
| rectangle tube cutting range at 0° | Max. 220×330 mm |
| rectangle tube cutting range at 45° right winged mitre | Max. 160×210 mm |
| rectangle tube cutting range at 60° right winged mitre | Max. 130×140 mm |
| rectangle tube cutting range at 45° left winged mitre | Max. 160×225 mm |
| Saw band length | 3010 mm |
| saw band height | 27 mm |
| Saw band width | 0.9 mm |
| cutting thickness | 1.2 mm |
| vice opening max. | 0 – 330 mm |
| Cutting angle | 45-0-60 ° |
| speed gradually | 2 |
| Cutting rate | 1: min. 38 / 2: max. 77 m/min |
| saw blade drive engine power | 750 / 1100 W |
| cooling pump engine power | 60 W |
| voltage | 400/50 V/Hz |
| infeed height | 965 mm |
| Length | 1905 mm |
| --- | --- |
| Width | 1265 mm |
| Height | 1985 mm |
| Weight | 415 kg |
- COMPRESSED AIR TECHNOLOGY
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