BANNER TL50 Basic Wireless Andon Tower Light Instruction Manual

BANNER TL50 Basic Wireless Andon Tower Light

Product Information

Specifications

• Model: TL50 Basic Wireless Andon Tower Light
• Frequency: 2.4 GHz / 900 MHz
• Color Options: Blue, Green, Yellow, Red
• Control Box: LCA130T Controller Radio Frequency
• Input Pinout: 4-Pin M12 Male Connector
• Power Level: 500 mW (default setting)

Product Usage Instructions

Description
The TL50 Basic Wireless Andon Tower Light is a multi-color and audible indicator with options for blue, green, yellow, and red lights. It operates at either 2.4 GHz or 900 MHz frequencies and is controlled by the LCA130T Controller Radio Frequency.

Switch Diagrams:
The control box features buttons to control the corresponding LED outputs. Touch a button to turn the LED and output on or off. Hold the button to flash the LED and output continuously.

Configuration Instructions:
Use Banner’s Pro Editor software and Pro Converter Cable to customize configurations with different colors, flash patterns, and animations. For detailed instructions, visit www.bannerengineering.com/proeditor.

DIP Switches:
Before powering the device, set the radio’s DIP switches according to your desired settings. These switches control transmit power levels and input/output status configurations.

Binding Mode:
To bind the LCA130T to a DXM and assign device addresses, follow the specified procedure ensuring proper distance between devices during binding mode. Use the provided instructions to set up the binding mode successfully.

FAQ (Frequently Asked Questions)

• Q: How can I change the configurations of the tower light?
  A: You can create custom configurations using Banner’s Pro Editor software and Pro Converter Cable. Visit www.bannerengineering.com/proeditor for more information.

• Q: What are the recommended minimum distances between radios and antennas for proper functionality?
  A: Recommended minimum distances are specified to ensure proper communication between nodes and gateways. Please refer to the product manual for detailed information on this topic.

TL50 Basic Wireless Andon Tower Light Instruction Manual

Features

Multi-Color and Audible Andon Indicators

• Rugged, cost-effective, and easy-to-install Andon indicators
• Illuminated tower light segments and Andon box indicators provide easy-to-see status Four available colors: blue, green, yellow, and red
• Integral four capacitive touch button controller with status LEDs
• Steady or flashing status capability
• 300 mm pre-assembled stand-off pipe length
• Two wireless ISM radio options: 900 MHz and 2.4 GHz

Models

Model| LCA130T Controller Radio Frequency| Tower Light Description
---|---|---
LCA130T4DXN2-TL50BGYR300Q| 2.4 GHz| TL50 Basic Andon Tower Light (Blue, Green, Yellow, Red)
LCA130T4DXN9-TL50BGYR300Q| 900 MHz| TL50 Basic Andon Tower Light (Blue, Green, Yellow, Red)

TL50-LCA130T Switch Diagrams

The control box status LED mimics the tower light status in color and animation.
Touch one of the buttons to turn the corresponding LED and output on or off. Touch and hold the button to continuously flash the corresponding LED and output on or off.

| LED Key:

1. = Blue
2. = Green
3. = Yellow
4. = Red

---|---

Input Pinout – All Models

4-Pin M12 Male Connector| Pin| Wire Color| Wiring Description|
---|---|---|---|---
| | 1| Brown (bn)| 18 V DC to 30 V DC|
2| White (wh)| Use to configure with the Pro Editor Configuration software|
| |
| | 3| Blue (bu)| DC common (GND)|
4| Black (bk)| Not Used|
| |

Configuration Instructions

Pro Editor

Use Banner’s Pro Editor software and Pro Converter Cable to create custom configurations by selecting different colors, flash patterns, and animations.
For more information visit www.bannerengineering.com/proeditor.

LCA130T DIP Switches
Before applying power to the device, set the radio’s DIP switches.

Bit-Packed Button / LED and Output Status: Input 1: ENABLED

Output 1 Overwrite Input Status: ENABLED (default setting)

| | OFF| OFF| OFF
Conventional Button / LED and Output Status:

Inputs 2-6 (OFF = 0, Steady = 1, Flashing = 2): ENABLED Outputs 2-6 (Overwrite Input Status): ENABLED

| | ON| OFF| OFF
Bit-Packed Button / LED and Output Status: Input 1: ENABLED
Output 1 Overwrite Input Status: DISABLED| | OFF| ON| OFF
Conventional Button / LED and Output Status:
Inputs 2-6 (OFF = 0, Steady = 1, Flashing = 2): ENABLED Outputs 2-6 (Overwrite Input Status): DISABLED| | ON| ON| OFF

Bind the LCA130T to a DXM and Assign the Device Address
Before beginning the binding procedure, apply power to all the devices. Separate the radios by two meters when running the binding procedure. Put only one DXM into binding mode at a time to prevent the LCA130T from binding to the wrong DXM.

1. On the DXM: Use the arrow keys to select the ISM Radio menu on the LCD and click ENTER.

2. Highlight the Binding menu and click ENTER.

3. Use the arrow keys to select the Node address to bind the LCA130T to.

4. On the LCA130T, enter binding mode:

   • Touch and hold button 1.
   • Triple-touch button 2.
   • Release button 1.
     The red and green Binding Mode Status LEDs flash alternately and the sensor searches for a DXM in binding mode. After the LCA130T binds, the LEDs stay solid momentarily, then they flash together four times. The LCA130T exits binding mode.

5. Label the LCA130T with the Node address number for future reference.

6. On the DXM: Click BACK to exit binding for that specific Node address.

7. Repeat steps 3 through 6 and change the Node address for as many LCA130Ts as are needed for your network.

8. On the DXM: After you have finished forming your network, click BACK until you reach the main menu.

LED Behavior for the Nodes
Nodes do not sample inputs until they are communicating with the Gateway. The radios and antennas must be a minimum distance apart to function properly. Recommended minimum distances are:

• 900 MHz (500 mW): 4.57 m (15 ft)
• 2.4 GHz (65 mW): 0.3 m (1 ft)

mode is complete
Flashing red, once every 3 seconds| Radio link error
Flashing red, once every second| Device error

LCA130T Modbus Registers
Holding registers

__

Modbus Registers

| __

EIP Registers

| __

I/O Type

| __

I/O Range

| Holding Register Representation (DEC)
---|---|---|---|---
Gateway| Node| Node| Min| Max| Min| Max
1| 1 + (Node# x 16)| 0 + (Node# x 8)| __

__

__

__

__

__

Instance 100 / N7

| Bit Packed Input| 0| 682| 0| 682
2| 2 + (Node# x 16)| 1 + (Node# x 8)| Button 1 Input 1| 0| 2| 0| 2
3| 3 + (Node# x 16)| 2 + (Node# x 8)| Button 2 Input 2| 0| 2| 0| 2
4| 4 + (Node# x 16)| 3 + (Node# x 8)| Button 3 Input 3| 0| 2| 0| 2
5| 5 + (Node# x 16)| 4 + (Node# x 8)| Button 4 Input 4| 0| 2| 0| 2
6| 6 + (Node# x 16)| 5 + (Node# x 8)| Button 5 Input 5| 0| 2| 0| 2
7| 7 + (Node# x 16)| 6 + (Node# x 8)| Reserved| | | |
8| 8 + (Node# x 16)| 7 + (Node# x 8)| Device Message| | | |
9| 9 + (Node# x 16)| 8 + (Node# x 8)| __

Instance 112 / N14

| Bit Packed Output| 0| 682| 0| 682
10| 10 + (Node# x 16)| 9 + (Node# x 8)| Button 1 Output 1| 0| 2| 0| 2

Modbus Registers

|

EIP Registers

|

I/O Type

|

I/O Range

| Holding Register Representation (DEC)
---|---|---|---|---
Gateway| Node| Node| Min| Max| Min| Max
11| 11 + (Node# x 16)| 10 + (Node# x 8)| | Button 2 Output 2| 0| 2| 0| 2
12| 12 + (Node# x 16)| 11 + (Node# x 8)| Button 3 Output 3| 0| 2| 0| 2
13| 13 + (Node# x 16)| 12 + (Node# x 8)| Button 4 Output 4| 0| 2| 0| 2
14| 14 + (Node# x 16)| 13 + (Node# x 8)| Button 5 Output 5| 0| 2| 0| 2
15| 15 + (Node# x 16)| 14 + (Node# x 8)| Control Message| 0| 2| 0| 2
16| 16 + (Node# x 16)| 15 + (Node# x 8)| Reserved| 0| 2| 0| 2

To ensure that the LCA130T holds the correct state in case of signal interference, read the button input registers on the LCA130T, and then use the gateway to write the matching value to the button output registers on the LCA130T.

Bit-Packed Holding Register Representation

By default, an LED and an output are on steady when the corresponding button is touched and released immediately. An LED and an output continuously flash on and off when the button is touched and held for one second. Combinations of button touches and holds are summed.
For example, the value held in register 1 is 6 (2 + 4) when button 1 is flashing (2) and button 2 (4) is steady.

Conventional Button holding Register Representation

Specifications

• Supply Voltage and Current
  • 18 V DC to 30 V DC
  • Segments—maximum current per LED segment: 45 mA at 18 V DC to 30 V DC
  • Omni-Directional Audible Alarm: 25 mA maximum current
• Supply Protection Circuitry
  • Protected against transient voltages
• Input Response Time
  • Indicator On/Off: 10 milliseconds maximum
• Operating Frequency
  • 2.7 kHz ± 500 Hz oscillation frequency
  • Audible Intensity: 92 dB at 1 m (typical)
• Connections
  • Integral 4-pin M12 quick-disconnect connector
  • Models with a quick disconnect require a mating cordset
• Construction
  • Bases and Covers: Polycarbonate
  • Light Segment: Polycarbonate
• Vibration and Mechanical Shock
  • Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5 minutes sweep, 30 minutes dwell)
  • Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave)
• Operating Conditions
  • Non-Audible: –40 °C to +50 °C (–40 °F to +122 °F)  Audible: –20 °C to +50 °C (–4 °F to +122 °F)
  • 95% at +50 °C maximum relative humidity (non-condensing)
• Environmental Rating
  • Assembly: IP54
  • Stand-alone tower light: IP65

Indicator Characteristics

**Color| Dominant Wavelength (nm) or Color Temperature (CCT)| Lumen Output (Typical at 25 °C)**
---|---|---
Green| 525 nm| 16.5
Red| 625 nm| 6
Yellow| 590 nm| 15
Blue| 465 nm| 4

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by end product application per the supplied table.
Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.

• Radio Range
  900 MHz (500 mW): Up to 1.6 km (1 mile) (internal antenna)
  2.4 GHz (65 mW): Up to 1000 m (3280 ft) with line of sight (internal antenna)

• Antenna Minimum Separation Distance
  900 MHz (500 mW): 4.57 m (15 ft) 2.4 GHz (65 mW): 0.3 m (1 ft)

• Radio Transmit Power
  900 MHz Conducted: 27 dBm (500 mW); EIRP with the supplied 4 dB antenna: 31 dBm (1260 mW)
  2.4 GHz Conducted: < 18 dBm (65 mW); EIRP with the supplied 2 dB antenna: < 20 dBm (100 mW)

• Spread Spectrum Technology
  FHSS (Frequency Hopping Spread Spectrum)

Supply Wiring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protection (A)
---|---|---|---
20| 5.0| 26| 1.0
22| 3.0| 28| 0.8
24| 1.0| 30| 0.5

Certifications

Banner Engineering BV
Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM
Turck Banner LTD Blenheim House Blenheim Court
Wickford, Essex SS11 8YT GREAT BRITAIN

• 900 MHz Compliance (RM7023 Radio Module)
  Radio module is indicated by the product label marking
  Contains FCC ID: UE3RM7023: FCC Part 15, Subpart C, 15.247
  Contains IC: 7044A-RM7023

• 2.4 GHz Compliance (SX243 Radio Module)
  Radio module is indicated by the product label marking
  Contains FCC ID: UE3SX243: FCC Part 15, Subpart C, 15.247

• Radio Equipment Directive (RED) 2014/53/EU
  ETSI/EN: EN 300 328 V2.2.2 (2019-07) [RED HarmStds] Contains IC: 7044A-SX243

Dimensions
All measurements are listed in millimeters [inches], unless noted otherwise.

Stand-Off Pole Height (H1)

Tower Light Height (H2)

FCC Part 15 Class A for Intentional Radiators

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
(Part 15.21) Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.

Industry Canada Statement for Intentional Radiators
This device contains licence-exempt transmitters(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:

1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.

Accessories

Power Supply

PSW-24-1

• 24 V DC, 1 A Class 2 UL Listed power supply
• 100 V AC to 240 V AC 50/60 Hz input
• 2 m (6.5 ft) PVC cable with M12 quick disconnect
• Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea, Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type
• I (China, Australia, New Zealand) AC detachable input plugs

PSW-24-2

• 24 V DC, 2 A Class 2 UL Listed power supply
• 100 V AC to 240 V AC 50/60 Hz input
• 3.5 m (11.5 ft) PVC cable with M12 quick disconnect
• Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea, Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type
• I (China, Australia, New Zealand) AC detachable input plugs

Cordsets

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to:
www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.

© Banner Engineering Corp. All rights reserved.

References

• Patents
• Pro Editor
• Pro Editor

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