Banner Engineering Corp LC25 Pro Controller Instruction Manual
- May 15, 2024
- Banner Engineering Corp
Table of Contents
LC25 Pro Controller Instruction Manual
LC25 Pro Controller Features
Banner’s LC25 Pro Controller is designed to work with the WLF12 Pro Flexible LED Strip Light product family. It has a low profile, rugged, water-resistant design, making the LC25 ideal for indoor and outdoor applications.
- In-line controller with M12 connectors
- Industrial controller between the WLF12 Pro and a PLC
- IP65, IP67, and IP68 housing simplifies installation in any location by eliminating the need for a control cabinet
- Rugged waterproof and dustproof overmolded design
- Voltage rating of 12 to 30 V DC
IMPORTANT: Read the following instructions before operating the light. Please download the complete LC25 Pro Controller technical documentation, available in multiple languages, from www.bannerengineering.com for details on the proper use, applications, Warnings, and installation instructions of this device.
Model | For Use With |
---|---|
LC25C-WLF12-RGB7Q | WLF12 Pro Flexible LED Strip Light |
Configuration Instructions
Pro Editor Use Banner’s Pro Editor software and Pro Converter Cable to
create custom configurations by selecting different colors, flash patterns,
and animations.
For more information visit
www.bannerengineering.com/proeditor.
LC25C-WLF12 Full Preview Connection (Required)
A = Pro Converter Cable (MQDC-506-USB)
B = Splitter (CSB-M1251FM1251M)
C = PC running Pro Editor software
D = LC25 Pro Controller (LC25C-WLF12-RGB7-Q)
E = Power Supply (PSW-24-1 or PSD-24-4)
F = WLF12 Pro Flexible LED Strip Light
LC25 Pro Controller with WLF12 Wiring
Pro Controller Wiring
4-pin Male M12 Pinout | Pinout Key and Wiring (1) |
---|---|
Brown – Input 1: 12 V DC to 30 V DC1. |
White – Input 3: 12 V DC to 30 V DC2.
Blue – DC Common3.
Black – Input 2: 12 V DC to 30 V DC4.
LC25 Pro Controller Remote TEACH Instructions
To permanently TEACH the length of WLF12 Flexible LED Strip Light attached to
the LC25 Pro Controller, follow these instructions.
- Connect the WLF12 Pro Flexible LED Strip Light to the LC25 Pro Controller.1.
- Apply power to the brown wire (pin 1) and DC common to the blue wire (pin 3).2.
- Pulse the black wire (pin 4) five times.3.
- Wait for the light to finish flashing.4.
LC25 Pro Controller Pro Editor TEACH Instructions
To permanently TEACH the length of WLF12 Flexible LED Strip Light attached to
the LC25 Pro Controller with the Pro Editor software, follow these
instructions.
- Connect the WLF12 Pro Flexible LED Strip Light to the LC25 Pro Controller.1.
- Connect the LC25 Pro Controller to the Pro Converter Cable as shown in the Full Preview Connection image.2.
- Use Pro Editor software to connect to LC25 Pro Controller and click on the Teach button.3.
- Click Auto Teach to teach the full length of the connected WLF12 or enter a value and click the Manual Teach button to teach the number of LED sections.
- Wait for the light to finish flashing.5.
Pro Editor Configuration
Banner’s Pro Editor software offers an easy way to configure Pro Series-
enabled touch and indicator devices, allowing users full control of device
states. The easy-to-use configuration software provides a variety of tools and
capabilities to solve a wide range of applications. Configure any Pro Series-
enabled device using the free Pro Editor software, available for download at
www.bannerengineering.com/proeditor.
Machine and Work Cell—Choose colors and animations to create up to seven
discretely controlled illumination and status states. Spans functionality
from single-segment to two-colored animations.
Single Segment—The single segment option shows the work light in one solid
color. The input wires are used to change colors. Flashing and intensity
options are available. Presets are available for common configurations, which
can be adjusted as desired.
End Status—The end status option shows the inside (LED) section of the work
light in one color and the ends of the light in another. The size of the two
sections are customizable. The input wires are used to change color states.
Flashing and intensity options are available.
Process Visualization—The process visualization option enables a choice of
colors, animations, speeds, and intensities to provide visual information
that corresponds to equipment or process status. Single-color illumination
states are also available.
Tower Light—Choose colors, intensities, and animations to create a discretely
controlled two or three-segment indicator. The segments are controlled
independently with input wires.
Mobile—Choose colors and animations to create states that can be used for
advanced and intuitive indication on mobile equipment.
Basic Warning—Choose colors, intensities, and animation to create a discretely
controlled three-segment indicator for communication of equipment status. The
segments are controlled independently with input wires.
Advanced Warning—Create up to seven discretely controlled status indicators,
and use presets for Loading and Emergency Stop conditions. Colors,
animations, speeds, and intensities provide equipment status.
Timer—The timer option uses the work light as a timer, counting up or counting
down. Set the total time and choose up to four thresholds to change the
visual appearance of the light as time advances. The timer starts when 12 V DC
to 30 V DC is applied to the timer run input wire (pin 2 or white wire), and
paused when left floating or tied to ground. The timer resets when 12 V DC to
30 V DC is applied to the reset wire (pin 4 or black wire). The timer
automatically resets when it reaches the final count. A steady global
background or threshold markers can be applied, from which color and intensity
can be defined.
Counter—The counter option counts up or down by converting input pulses into
movement of LEDs along the length of the light based on up to four thresholds
that define colors, intensity, and flashing. When the rising edge of a 12 V DC
to 30 V DC pulse is applied to the counter input wire (pin 2 or white wire),
the count increases by one. The user can choose whether the counter resets or
the count decreases by one when 12 V DC to 30 V DC is applied to the control
input wire (pin 4 or black wire). The counter automatically resets when it
reaches the final count. A steady global background or threshold markers can
be applied, from which color and intensity can also be defined.
Pick Put Build—Choose colors and animations to create states that can be used
to guide operators, signal material status, enable light-guided assembly,
create pick-to-light operations, and enable kitting operations.
Basic Segment—Choose colors, intensities, and animation to create a discretely
controlled two or three-segment indicator for communication of processes.
Advanced Segment—Enable up to seven discretely controlled segments to be used
as individual indication states. Only one segment can be enabled at once.
Distance—The distance mode uses the light to display colored LEDs proportional
to a PFM (pulse frequency modulation) or PWM (pulse width modulation) input
and set range or with discretely controlled levels.
Distance—The light adjusts position and color continuously based on the PFM or
PWM input value (pin 2 or white wire) and defined color, flash, and intensity
in up to four thresholds while maintaining an optional steady background for
LEDs outside the active threshold range. Threshold markers can be applied,
from which color and intensity can also be defined.
The PFM signal frequency range can be from 100 to 10,000 Hz. The PWM duty
cycle range can be from 0 to 100%. Coarse Distance—Choose colors,
intensities, and flash patterns to create up to seven discretely controlled
levels based upon input wiring logic states for simple distance and level
indication.
Gauge—The gauge option controls the color and position of a band of LEDs based
on a defined PFM or PWM input value (pin 2 or white wire) and range. The
width of the band is defined as a percentage of the total lighted length. The
light adjusts the position and color of the band and background continuously
based on the input signal and defined color, flash, intensities, and
animations in upper, lower, and center thresholds. Threshold markers can be
applied, from which color and intensity can also be defined. The PFM signal
frequency range can be from 100 to 10,000 Hz. The PWM duty cycle range can be
from 0 to 100%.
Animation Settings
Animation | Description |
---|---|
Off | Device OFF, no animation displays |
Steady | Color 1 is solid ON at the defined intensity |
Flash | Color 1 flashes at the defined speed, color intensity, and pattern |
(normal, strobe, three pulse, SOS, or random)
Two Color Flash| Color 1 and Color 2 flash alternately at the defined speed,
color intensities, and pattern (normal, strobe, three pulse, SOS, or random)
Two Color Shift| Color 1 and Color 2 flash alternately on adjacent LEDs at
defined speed and color intensities
Ends Steady| Color 1 defines the center 75% of the light. Color 2 defines the
12.5% of the light on each end. Center and ends are on steady. Center
proportion can be defined in End Status mode
Ends Flash| Color 1 defines the center 75% of the light. Color 2 defines the
12.5% of the light on each end. The ends will flash at defined speed and
pattern. Center proportion can be defined in End Status mode
Scroll| Color 1 defines a band 20% of the length of the light that moves in
one direction up or down against the background of Color 2 at the defined
speed and color intensities
Center Scroll| Color 1 defines a band 10% the length of the light that moves
from the center of the light to the ends against the background of Color 2 at
the defined speed and color intensity
Bounce| Color 1 defines a band 20% of the length of the light that moves up
and down between the top and bottom of the light against the background of
Color 2 at the defined speed and color intensities
Center Bounce| Color 1 defines a band 10% the length of the light that moves
from the center of the light to the ends and back against the background of
Color 2 at the defined speed and color intensity
Intensity Sweep| Color 1 continuously increases and decreases intensity
between 0% to 100% at defined speed and color intensity
Two Color Sweep| Color 1 and Color 2 define the end values of a line across
the color gamut. The light continuously displays a color by moving along the
line at the defined speed and color intensity
Color Spectrum| The light scrolls through the 13 predefined colors with a
different color on each LED at the defined speed, Color 1 intensity, and
direction
Single End Steady| Color 1 is solid ON at the defined intensity on one end of
the device
Single End Flash| Color 1 flashes at the defined speed, color intensity, and
pattern (normal, strobe, three pulse, SOS, or random) on one end of the device
By default, when the sub-applications for Machine and Work Cell are selected, Pro Editor opens I/O State configuration in Advanced. Three I/O states are available:
I/O State Configuration Settings | Description |
---|---|
Basic | Configurations made in this state assign one wire to one state, with |
the following override control:
• Pin 4 (Black) overrides Pin 1 (Brown)
• Pin 2 (White) overrides Pins 1 and 4 (Brown and Black)
Advanced| I/O state with full seven state options for maximum configuration.
Configurations made in Advanced assign binary wiring combinations of all valid
inputs to each state.
I/O Block| Three state control for use with I/O block. Configurations made in
I/O Block assign states to the black, white, and combination of black and
white wires for use with I/O blocks for which power (brown) and common (blue)
are always on for five pin connections.
LC25 Pro Controller Specifications
Supply Voltage
12 V DC to 30 V DC at 30 mA maximum
Use only with a suitable Class 2 power supply (UL) or a SELV power supply (CE)
See the WLF12 Pro Flexible LED Strip Light Instruction Manual for the WLF12
supply voltage and current.
NOTICE: The WLF12 is designed to be used with an LC25C and must be no
more than 3.05 m (10 ft) apart. Contact the factory for instructions on how to
use a WLF12 without an LC25C.
WARNING: The WLF12 will be permanently damaged if a supply voltage of
greater than 12 V DC is applied directly to the light.
Supply Protection Circuitry
Protected against reverse polarity and transient voltages
Connections
Integral 4-pin M12 male and female quick-disconnect connectors
Mounting
A strip of double-sided very high bonding strength tape is supplied
Multiple bracket options available
Secure cables within 150 mm (5.9 in) of the light
Environmental Rating
IP65, IP67, IP68
Suitable for wet locations per UL 2108
Do not spray cable with a high-pressure sprayer or cable damage will result.
Input Rating
Leakage Current Immunity: 400 µA
Indicator On/Off Response Time: 300 ms (maximum)
PWM Input Characteristics
Duty Cycle Range: 0 to 100%
Constant Frequency Range: 100 to 10000 Hz
PFM Input Characteristics
Frequency Range: 100 to 10000 Hz
Constant Duty Cycle Range: 10 to 90%
Construction
Connector Body: PVC translucent black
Coupling Material: Nickel-plated brass
Vibration and Mechanical Shock
Vibration: 10 Hz to 55 Hz, 1.0 mm peak-to-peak amplitude per IEC 60068-2-6
Shock: 15G 11 ms duration, half sine wave per IEC 60068-2-27
Operating Temperature
–40 °C to +50 °C (–40 °F to +122 °F)
Storage Temperature: –40 °C to +70 °C (–40 °F to +158 °F)
Certifications
Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM
** Turck Banner LTD Blenheim House Blenheim Court Wickford, Essex $S11 8YT
GREAT BRITAIN Advanced Capabilities Required Overcurrent Protection
WARNING:** Electrical connections must be made by qualified personnel in
accordance with local and national electrical codes and regulations.
Overcurrent protection is required to be provided by endproduct application
per the supplied table. Overcurrent protection may be provided with external
fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24
AWG shall not be spliced.
For additional product support, go to
www.bannerengineering.com.
Supply Wiring (AWG)| Required Overcurrent Protection (A)| Supply
Wiring (AWG)| Required Overcurrent Protection (A)
---|---|---|---
20| 5.0| 26| 1.0
22| 3.0| 28| 0.8
24| 1.0| 30| 0.5
FCC Part 15 Class A
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Industry Canada ICES-003(A)
This device complies with CAN ICES-3 (A)/NMB-3(A). Operation is subject to the
following two conditions: 1) This device may not cause harmful interference;
and 2) This device must accept any interference received, including
interference that may cause undesired operation.
LC25 Pro Controller Dimensions
LC25 Pro Controller Accessories
LMBLC25T
- Stainless steel clip bracket
- Includes 1 clip bracket and 2 plastic spacers
- Clearance hole for M5 hardware
LMBLC25TMAG
- Magnetic mounting bracket for attachment to steel and iron surfaces
4-Pin Threaded M12 Cordsets—Single Ended
Model| Length| Style| Dimensions| Pinout (Female)
MQDC-406| 2 m (6.56 ft)| Straight| | | 1 = Brown
2 = White
3 = Blue
4 = Black
5 = Unused
MQDC-415| 5 m (16.4 ft)
MQDC-430| 9 m (29.5 ft)
MQDC-450| 15 m (49.2 ft)
MQDC-406RA| 2 m (6.56 ft)| Right-Angle| |
MQDC-415RA| 5 m (16.4 ft)
MQDC-430RA| 9 m (29.5 ft)
MQDC-450RA| 15 m (49.2 ft)
4-Pin Threaded M12 Cordsets—Double Ended
Model| Length| Style| Dimensions| Pinout
MQDEC-401SS| 0.31 m (1 ft)| Male Straight / Female Straight| | Female Male1 =
Brown
2 = White
3 = Blue
4 = Black
MQDEC-403SS| 0.91 m (2.99 ft)
MQDEC-406SS| 1.83 m (6 ft)
MQDEC-412SS| 3.66 m (12 ft)
MQDEC-420SS| 6.10 m (20 ft)
MQDEC-430SS| 9.14 m (30.2 ft)
MQDEC-450SS| 15.2 m (49.9 ft)
MQDEC-403RS| 0.91 m (2.99 ft)| Male Right-Angle / Female Straight|
MQDEC-406RS| 1.83 m (6 ft)
MQDEC-412RS| 3.66 m (12 ft)
MQDEC-420RS| 6.10 m (20 ft)
MQDEC-430RS| 9.14 m (30.2 ft)
MQDEC-450RS| 15.2 m (49.9 ft)
MQDEC-403RR| 0.9 m (2.9 ft)| Male Right-Angle / Female Right- Angle|
MQDEC-406RR| 1.8 m (5.9 ft)
MQDEC-412RR| 3.6 m (11.8 ft)
MQDEC-420RR| 6.1 m (20 ft)
4-Pin Threaded M12 Splitter Cordsets—Flat Junction
Model| Branches (Female)| Trunk| (Male)| Pinout
CSB-M1240M1240| No branch| No trunk| Female Male 1 = Brown
2 = White
3 = Blue
4 = Black
CSB-M1240M1241| 2 × 0.3 m (1 ft)| No trunk
CSB-M1241M1241| 0.30 m (1 ft)
CSB-M1248M1241| 2.44 m (8 ft)
CSB-M12415M1241| 4.57 m (15 ft)
CSB-M12425M1241| 7.60 m (25 ft)
CSB-UNT425M1241| 7.60 m (25.0 ft) Unterminated
4-Pin Threaded M12 Male to 5-Pin Threaded M12 Female Splitter Cordset
Model| Branches (Female)| Wiring
S15YB-M124-M124-0.2M| L1, L2 2 × 0.2 m (7.9 in)|
R50-4M125-M125Q-P Molded Junction Block
• Four integral 5-pin M12 female quick-disconnect connectors
• One integral 5-pin M12 male quick-disconnect connector
• Parallel wiring|
---|---
R95-8M125-M125Q-P Molded Junction Block
• Eight integral 5-pin M12 female quick-disconnect connectors
• One integral 5-pin M12 male quick-disconnect connector
• Parallel wiring|
5-Pin Threaded M12 Splitter Cordset with Flat Junction—Double Ended
Model| Trunk (Male)| Branches (Female)| Pinout|
(Male)| Pinout| (Female)
CSB4-M1251M1250| 0.3 m (0.98 ft)| Four (no cable)| |
| 1 = Brown
2 = White
3 = Blue| 4 = Black
5 = Gray
CSB-M1251FM1251M
• 5-pin parallel Y splitter (Male-Male-Female)
•For full Pro Editor preview capability
• Requires external power supply, sold separately|
---|---
PSD-24-4
- 90 to 264 V AC 50/60 Hz input
- Includes a 1.8 m (6 ft) US style 5-15P input plug
- 24 V DC UL Listed Class 2 M12 connector output
- 4 A total current
PSW-24-2
- 24 V DC, 2 A Class 2 UL Listed power supply
- 100 V AC to 240 V AC 50/60 Hz input
- 3.5 m (11.5 ft) PVC cable with M12 quick disconnect
- Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea,
- Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type I (China, Australia, New Zealand) AC detachable input plugs
PSW-24-1
- 24 V DC, 1 A Class 2 UL Listed power supply
- 100 V AC to 240 V AC 50/60 Hz input
- 2 m (6.5 ft) PVC cable with M12 quick disconnect
- Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea,
- Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type I (China, Australia, New Zealand) AC detachable input plugs
PRO-KIT
Includes:
- Pro Converter Cable (MQDC-506-USB)
- Splitter (CSB-M1251FM1251M)
- Power Supply (PSW-24-1)
MQDC-506-USB
- Pro Converter Cable
- 1.83 m (6 ft) length 5-pin M12 quick disconnect to Device and USB to PC
- Required for connection to Pro Editor
LC28PB2-3Q
- In-line switch with M12 connectors
- Rugged metal housing
- Perfect for DC-powered task lights, indicators, and tower lights
- Rated for up to 30 V DC
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in
material and workmanship for one year following the date of shipment. Banner
Engineering Corp. will repair or replace, free of charge, any product of its
manufacture which, at the time it is returned to the factory, is found to have
been defective during the warranty period. This warranty does not cover damage
or liability for misuse, abuse, or the improper application or installation of
the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER
EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING
UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of
Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING
CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS,
EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE
THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT
LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the
design of the product without assuming any obligations or liabilities relating
to any product previously manufactured by Banner Engineering Corp. Any misuse,
abuse, or improper application or installation of this product or use of the
product for personal protection applications when the product is identified as
not intended for such purposes will void the product warranty. Any
modifications to this product without prior express approval by Banner
Engineering Corp will void the product warranties. All specifications
published in this document are subject to change; Banner reserves the right to
modify product specifications or update documentation at any time.
Specifications and product information in English supersede that which is
provided in any other language. For the most recent version of any
documentation, refer to:
www.bannerengineering.com.
For patent information, see
www.bannerengineering.com/patents.
Document Information
Document title: LC25C Converter to WLF12 Pro Discrete Instruction Manual
Part number: 234628
Revision: A
Original Instructions
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