BANNER LCA130T Wireless Andon Control Box Instruction Manual

May 15, 2024
BANNER

BANNER LCA130T Wireless Andon Control Box Instruction Manual

Features

  • Rugged, cost-effective, and easy-to-install Andon Control Box
  • Integral four or five capacitive touch button controller with programmable LEDs and discrete outputs
  • Programmable using Banner’s Pro Editor software and Pro Converter Cable
  • Two M12 connectors for added Andon application flexibility and easy installation
  • Up to five discrete outputs available to pass up to a total of 4 amps

LCA130T Models

Model Name| Activation Method| Number of Touch Inputs| Frequency| Connector
---|---|---|---|---
LCA130T4DXN2Q|

Touch

| 4 Inputs| 2.4 GHz ISM Band| Integral 4-pin M12 male input quick-disconnect connector and 5-pin M12 female output quick- disconnect connector
LCA130T4DXN9Q| 900 MHz ISM Band
LCA130T5DXN2Q| 5 Inputs| 2.4 GHz ISM Band| Integral 4-pin M12 male input quick-disconnect connector and 8-pin M12 female output quick- disconnect connector
LCA130T5DXN9Q| 900 MHz ISM Band

LCA130T Switch Diagram

Tap or press-to-hold one or more of the buttons to activate a programmed color and animation function.

Input Pinout – All Models

4-Pin M12 Male Connector Pin Wire Color Wiring Description
1 Brown (bn) 18 V DC to 30 V DC
2 White (wh) Use to configure with the Pro Editor Configuration software
3 Blue (bu) DC common (GND)
4 Black (bk) Not Used

Output Pinout – 4-Button Switch Control

4-Pin M1 2 Male Connector| Pin| Wire Color| Wiring Description
---|---|---|---
| 1| Brown (bn)| 18 V DC to 30 V DC
2| White (wh)| Use to configure with the Pro Editor Configuration software
3| Blue (bu)| DC common (GND)
4| Black (bk)| Not Used

Output Pinout – 5-Button Switch Control

LCA130T Wireless Andon Control Box Instruction Manual

Output Pinout – 4-Button Switch Control

5-Button LCA130T 8-pin M12 Female Connector Pin Description
1 Button 3
2 Button 4
3 Not used
4 Button 1
5 Button 2
6 Button 5
7 DC common (GND)

|

|

8

|

Not used

Configuration Instructions

LCA130T DIP Switches
Before applying power to the device, set the radio’s DIP switches.
Switch Diagram

Device Settings

| DIP Switches
---|---
1| 2| 3| 4
Transmit Power Level: 500 mW (default setting)| OFF| | |
Transmit Power Level: 250 mW| ON| | |
Bit-Packed Button / Light Status: Input 1: ENABLEDOutput 1 Overwrite Input Status: ENABLED (default setting)| | OFF| OFF| OFF
Conventional Button / Light Status:Inputs 2-6 (OFF = 0, Solid = 1, Flashing = 2): ENABLED Outputs 2-6 (Overwrite Input Status): ENABLED| | ON| OFF| OFF
Bit-packed Button / Light Status: Input 1: ENABLEDOutput 1 Overwrite Input Status: DISABLED| | OFF| ON| OFF
Conventional Button / Light Status:Inputs 2-6 (OFF = 0, Solid = 1, Flashing = 2): ENABLED Outputs 2-6 (Overwrite Input Status): DISABLED| | ON| ON| OFF

Bind the LCA130T to a DXM and Assign the Device Address
Before beginning the binding procedure, apply power to all the devices. Separate the radios by two meters when running the binding  procedure. Put only one DXM into binding mode at a time to prevent the LCA130T from binding to the wrong DXM.
Switch Diagram

  1. On the DXM: Use the arrow keys to select the ISM Radio menu on the LCD and click ENTER

  2. Highlight the Binding menu and click ENTER

  3. Use the arrow keys to select the Node address to bind the LCA130T to.

  4. On the LCA130T, enter binding mode:

    • Press and hold button 1.
    • Triple-click button 2
    • Release button.
      The red and green LEDs flash alternately and the sensor searches for a DXM in binding mode. After the LCA130T binds, the LEDs stay solid momentarily, then they flash together four times. The LCA130T exits binding mode.
  5. Label the LCA130T with the Node address number for future reference.

  6. On the DXM: Click BACK to exit binding for that specific Node address.

  7. Repeat steps 3 through 6 and change the Node address for as many LCA130Ts as are needed for your network.

  8. On the DXM: After you have finished forming your network, click BACK until you reach the main menu

LED Behavior for the One LED Nodes

Nodes do not sample inputs until they are communicating with the Gateway. The radios and antennas must be a minimum distance apart to function properly. Recommended minimum distances are:
900 MHz 150 mW and 250 mW radios: 6 feet
900 MHz 1 Watt radios: 15 feet.
2.4 GHz 65 mW radios: 1 foot

LED (Bi-color) Node Status
Flashing green Radio link okay
Green and red flashing alternately In Binding mode
Both colors are solid for 4 seconds, then flash 4 times; looks amber Binding

mode is complete
Flashing red, once every 3 seconds| Radio link error
Flashing red, once every second| Device error

LCA130T Modbus Registers

Holding registers

Mo dbus Registers

| EIP Registers| I/O Type| I/O Range| Holding Register Representation (DEC)
---|---|---|---|---
Gateway| Node| Node| Min| Max| Min| M ax
1| 1 + (Node# x 16)| 0 + (Node# x 8)|

Instance 100 / N7

| Bit Packed Input| 0| 682| 0| 682
2| 2 + (Node# x 16)| 1 + (Node# x 8)| Button 1 Input 1| 0| 2| 0| 2
3| 3 + (Node# x 16)| 2 + (Node# x 8)| Button 2 Input 2| 0| 2| 0| 2
4| 4 + (Node# x 16)| 3 + (Node# x 8)| Button 3 Input 3| 0| 2| 0| 2
5| 5 + (Node# x 16)| 4 + (Node# x 8)| Button 4 Input 4| 0| 2| 0| 2
6| 6 + (Node# x 16)| 5 + (Node# x 8)| Button 5 Input 5| 0| 2| 0| 2
7| 7 + (Node# x 16)| 6 + (Node# x 8)| Reserved| | | |
8| 8 + (Node# x 16)| 7 + (Node# x 8)| Device Message| | | |
9| 9 + (Node# x 16)| 8 + (Node# x 8)| Instance 112 / N14| Bit Packed Output
| 0| 682| 0| 682
10| 10 + (Node# x 16)| 9 + (Node# x 8)| Button 1 Output 1| 0| 2| 0| 2

LCA130T Wireless Andon Control Box Instruction Manual

Mod bus Registers| EIP Registers| I/O Type| I/O Range| Holding Register Representation (DEC)
---|---|---|---|---
Gateway| Node| Node| Min| Max| Min| M ax
11| 11 + (Node# x 16)| 10 + (Node# x 8)| | Button 2 Output 2| 0| 2| 0| 2
12| 12 + (Node# x 16)| 11 + (Node# x 8)| Button 3 Output 3| 0| 2| 0| 2
13| 13 + (Node# x 16)| 12 + (Node# x 8)| Button 4 Output 4| 0| 2| 0| 2
14| 14 + (Node# x 16)| 13 + (Node# x 8)| Button 5 Output 5| 0| 2| 0| 2
15| 15 + (Node# x 16)| 14 + (Node# x 8)| Control Message| 0| 2| 0| 2
16| 16 + (Node# x 16)| 15 + (Node# x 8)| Reserved| 0| 2| 0| 2

  • Bit-packed register contents for defining light behavior

| Register contents summed to define the light behavior
---|---
Light (top to bottom)| Solid light| Flashing light
Light 5| 1| 2
Light 4| 4| 8
Light 3| 16| 32
Light 2| 64| 128
Light 1| 256| 512

The light is solid when the button is pressed and released. The light flashes when the button is pressed and held. Combinations of button presses and holds are summed.
For example, the value held in register 1 is 6 (2 + 4) when button 5 is flashing (2) and button 4 (4) is solid.

LCA130T Specifications

Supply Voltage and Current
18 V DC to 30 V DC
50 mA maximum current at 18 V DC (exclusive of load)
Supply Protection Circuitry
Protected against transient voltages
Response Time
Power-Up Delay: 500 milliseconds maximum Input Response: 40 milliseconds maximum Output Response: 300 milliseconds maximum
Output Rating
4A maximum load (combined or on a single wire)
Input
PNP power only
Connections
Integral 5-pin and 8-pin M12 male quick-disconnect connectors
Models with a quick disconnect require a mating cordset
Construction
Polycarbonate
Vibration and Mechanical Shock
Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5 minutes sweep, 30 minutes dwell) Meets IEC 60068-2-27 requirements (Shock: 15G 11 ma duration, half sine wave)

  • Pro Editor Configuration
    Connection to Pro Editor software enables control of

  • • Animation: Off, Steady, Flash, Two Color Flash

  • • Color: Green, Red, Yellow, Blue, Cyan, Magenta,Amber, Rose, Lime Green, Orange, Sky Blue, Violet, Spring Green

  • Intensity: Off, Low, Medium, High

  • • Speed: Slow, Standard, Fast

  • • Pattern: Normal, Strobe, 3-Pulse, SOS, Random
    Pro Converter Cable required to interface between PC and indicator, see Accessories

Operating Conditions
-40 °C to +50 °C (-40 °F to +122 °F) 95% at +50 °C maximum relative humidity (non-condensing) Environmental Rating
IP65

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations

Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com.

Supply Wi ring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protectio n (A)
---|---|---|---
20| 5.0| 26| 1.0

Radio Range
900 MHz (500 mW): Up to 1.6 km (1 mile) (internal antenna) 2.4 GHz: Up to 1000 m (3280 ft) with line of sight (internal antenna)
Antenna Minimum Separation Distance
900 MHz (500 mW): 4.57 m (15 ft) with the supplied 2 dB antenna 2.4 GHz, 65 mW: 0.3 m (1 ft)
Radio Transmit Power
900 MHz Conducted: 27 dBm (500 mW); EIRP with the supplied 4 dB antenna: 31 dBm (1260 mW) 2.4 GHz Conducted: < 18 dBm (65 mW); EIRP with the supplied 2 dB antenna: < 20 dBm (100 mW)

Continued from page 4

Supp ly Wiring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protectio n (A)
---|---|---|---
22| 3.0| 28| 0.8
24| 1.0| 30| 0.5

Certifications

Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM

Turck Banner LTD Blenheim I House Blenheim Court Wickford, Essex SS11 8YT GREAT BRITAIN

(CE/UKCA approval only applies to 2.4 GHz models)

Spread Spectrum Technology
FHSS (Frequency Hopping Spread Spectrum)
900 MHz Compliance
Radio module is indicated by the product label marking Contains FCC ID: UE3RM7023: FCC Part 15, Subpart C, 15.247
Contains IC: 7044A-RM7023
2.4 GHz Compliance (SX243 Radio Module)
Radio module is indicated by the product label marking Contains FCC ID: UE3SX243: FCC Part 15, Subpart C, 15.247 Radio Equipment Directive (RED) 2014/53/EU ETSI/EN: EN 300 328 V2.2.2 (2019-07) [RED HarmStds] Contains IC: 7044A-SX243

FCC Part 15 Class A for Intentional Radiators

Thas been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Industry Canada Statement for Intentional Radiators
This device contains licence-exempt transmitters(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions

  1. This device may not cause interference.
  2. This device must accept any interference, including interference that may cause undesired operation of the device

Dimensions
All measurements are listed in millimeters [inches], unless noted otherwise.

LCA130T Wireless Andon Control Box Instruction Manual
Wireless Andon Control

Accessories

Cordsets

5-Pin Threaded M12 Cordsets—Single Ended

Model| Length| Style| Dimensions| Pinout| (Female)
MQDC1-501.5| 0.5 m (1.5 ft)| | | | |
MQDC1-503| 0.9 m (2.9 ft)|
MQDC1-506| 2 m (6.5 ft)|
MQDC1-515| 5 m (16.4 ft)| Straight
MQDC1-530| 9 m (29.5 ft)|
MQDC1-560| 18 m (59 ft)|
MQDC1-5100| 31 m (101.7 ft)|
5-Pin Threaded M12 Cordsets—Double Ended

Model| Length| Style| Dimensions| Pinout (Male)| Pinout (Female)

MQDEC-501SS

|

0.31 m (1.02ft)

| |

M12 x 1ø 14.5

M12 x 15ø 14.

| |
| | | |
MQDEC-503SS| 0.91 m (2.99ft)| |

1 = Brown2 = White3 = Blue

|

4 = Black5 = Gray

MQDEC-506SS| 1.83 m (6 ft)
MQDEC-512SS| 3.66 m (12 ft)|
MQDEC-515SS| 5 m (16.4 ft)|
MQDEC-530SS| 9 m (29.5 ft)|
MQDEC-550SS| 15 m (49.2 ft)|
8-Pin Threaded M12 Cordsets—Double Ended

Model| Length| Style| Dimensions| Pinout
MQDEC1-803SS| 1 m (3.28 ft)|

Male Straight /Female Straight

|

|

  1.  = White
  2.  = Brown
  3. = Green
  4. = Yellow
  5. = Gray
  6. = Pink
  7. = Blue
  8. = Red

MQDEC1-806SS| 2 m (6.56 ft)
MQDEC1-810SS| 3 m (9.84 ft)

MQDEC1-815SS

|

5 m (16.4 ft)

MQDEC1-830SS| 9 m (29.5 ft)| |

MQDEC1-850SS

|

15 m (49.2 ft)

MQDEC1-8100SS

|

30.5 m (100 ft)

MQDEC1-8200SS

|

61 m (200 ft)

Pro Editor Hardware

MQDC-506-USB

  • Pro Converter Cable
  • 1.83 m (6 ft) length 5-pin M12 quick disconnect to Device and USB to PC
  • Required for connection to Pro Editor

| Accessories
---|---
CSB-M1251FM1251M

  • 5-pin parallel Y splitter (Male-Male-Female)
  • For full Pro Editor preview capability
  • Requires external power supply, sold separately

| Accessories
PSW-24-1

  • 24 V DC, 1 A power supply
  • 2 m (6.5 ft) PVC cable with M12 quick disconnect
  • Provides external power with splitter cable, sold separately

|
PSW-24-2

  • 24 V DC, 2 A power supply
  • 3.5 m (11.5 ft) PVC cable with M12 quick disconnect
  • Provides external power with splitter cable, sold separately

|
PSD-24-4

  • 90 to 264 V AC 50/60 Hz input
  • Includes a 1.8 m (6 ft) US style 5-15P input plug
  • 24 V DC UL Listed Class 2 M12 connector output
  • 4 A total current

| Accessories
ACC-PRO-CABLE5

  • Mating accessory for cabled and terminal models .
  • 150 mm (6 inch) PVC cable with M12 quick disconnect .
  • Lever wire nuts included (qty 5) .
  • Required to connect cabled models and screw terminal models to Pro Converter Cable, sold separately

| Accessories
MQDC-801-5M-PRO

  • 8-pin to 5-pin double-ended cordset
  • 0.31 m (1 ft) PVC cable with M12 quick disconnects
  • Required to connect 8-pin Pro Series-enabled devices to Pro Converter Cable (MQDC-506- USB), sold separately

|
---|---

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents

References

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