phrozen Ceramic White Resin User Guide

: June 17, 2024
: phrozen

Table of Contents

phrozen Ceramic White Resin
Specifications
FAQ
Printing
Cleaning
Minimum Pin Diameter
Applications
Documents / Resources
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

phrozen Ceramic White Resin

phrozen-Ceramic-White-Resin-PRODUCT

Specifications

Appearance: White
Viscosity: 120 mPas (Typical values)
Density (liquid resin): 45 mPas (Typical values)
E Modulus: 5800 MPa (Typical values, UV post-cured)
Ultimate Tensile Strength: 62 MPa (Typical values, UV post-cured)
Elongation at Break: 2% (Typical values, UV post-cured)
Flexural Modulus: 5400 MPa (Typical values, UV post-cured)
Flexural Strength: 90 MPa (Typical values, UV post-cured)
Impact Properties: 26 J/m (Typical values)
HDT at 0.45 MPa: Typical values (UV + thermal*)
HDT at 1.82 MPa: Typical values (UV post-cured)
Hardness: Shore D >90
Water Absorption, Short Term (24 hours): 0.22%

FAQ

Q: How long should I leave the printed object after cleaning before post-curing?
A: It is recommended to leave the cleaned object in a cool, well-ventilated place for at least 30 minutes without light exposure before post-curing.
Q: Can I use any post-curing lamp for curing Phrozen Ceramic White Resin prints?
A: It is advisable to use Phrozen post-curing lamps or lamps with similar wavelengths for curing the printed objects to ensure proper curing.

Outline
Before printing the perfect object, it is important to first understand the material limitations we are handling and how it can be successfully printed under various conditions. With this in mind, Phrozen provides the following design suggestions to help you better understand the properties of each material and how you can best utilize them to bring your wildest creation to life.

TDS

General Properties	Norm	Typical values
Appearance	–	White
Viscosity, 30	Cone/Plate Rheometer¹	120 mPas
Viscosity, 50 °C	Cone/Plate Rheometer¹	45 mPas
Density (liquid resin)	ASTM D4052-18a	1.45 g/cm³
Tensile Properties	Norm	Typical values **(UV post-

(UV post-cured)

| Typical values

*(UV + thermal)**

All testing specimens are printed using Phrozen Sonic Mighty 8K or Sonic Mini 8K and post-cured using Phrozen Cure & Wash.
Regular UV post-curing and additional thermal post-cure are for 24 hours at 80°C.

Printing

Printing Parameters

Printer	Sonic Mini/Sonic Mini 4K
Layer Height	50 μm
Exposure Time	3–4 s
Bottom Exposure time	25–35 s
Light-off Delay	12 s
Lift Distance	6 mm
Lifting Speed	60 mm/min
Printer	Sonic Mini 8K
---	---
Layer Height	50 μm
Exposure Time	2.5–3 s
Bottom Exposure time	25–35 s
Rest Time After Retract	3 s
Lift Distance	6 mm
Lifting Speed	60 mm/min
Printer	Sonic Mighty 4K
---	---
Layer Height	50 μm
Exposure Time	3–4 s
Bottom Exposure time	25–35 s
Light-off Delay	11 s
Lift Distance	8 mm
Lifting Speed	60 mm/min
Printer	Sonic Mighty 8K
---	---
Layer Height	50 μm
Exposure Time	2.5–3 s
Bottom Exposure time	30–35 s
Rest Time After Retract	3 s
Lift Distance	8 mm
Lifting Speed	60 mm/min
Printer	Sonic Mega 8K*
---	---
Layer Height	50 μm
Exposure Time	2.5–5 s
Bottom Exposure time	30–35 s
Rest Time After Lift	5 s
Lift Distance	8 mm
Lifting Speed	45 mm/min

Mega 8K has a higher peeling force. Therefore, a longer exposure time is necessary to increase the success rate.

Cleaning

After removing the printed object from the building stage, use the Phrozen Wash and Cure Kit for post-processing. Soak the object in the Washing Station filled with 95% alcohol for 35–40 seconds to remove uncured resin from the surface.
Do not soak in alcohol or other solvent (such as IPA) for more than 45 seconds, as it may damage the surface of the objects. In addition, make sure to clean the inner parts of hollow objects completely.
Make sure that the object has been thoroughly cleaned, then leave it in a cool, well-ventilated place for at least 30 minutes without exposure to light. Alternatively, you may gently apply compressed air to dry the printed object.
When printing flat on the building plate, remove the printed objects carefully to avoid deformation on the objects.

Post-Curing
Use Phrozen post-curing lamps (Phrozen Curing Station, Cure Luna, Cure Mega) or other post-curing lamps with the same wavelength to cure printed objects. Cure the printed objects for 120 minutes for the best results.

Design Specifications

Note: All indicators are limited to each resin; the value will vary with different machines and environmental conditions.

Minimum Unsupported Wall Thickness
This indicator shows the minimum wall thickness that can be printed independently with no support without causing any bending or breaking.
Recommended thickness: ≥ 0.4 mm

Size Tolerance, X-Y plane
This indicator shows the minimum dimensional tolerance between the hole and the column parallel to the XY plane.
Recommended tolerance: ≥ 0.04 mm

Minimum Pin Diameter

This indicator shows the minimum column diameter of pillars and supports that can be printed independently without bending or breaking.
Recommended diameter: ≥ 0.5 mm

phrozen-Ceramic-White-Resin-FIG-3

Minimum Hole Diameter, X-Y plane
This indicator shows the minimum hole diameter that can be successfully printed parallel to the XY plane.
Recommended diameter: ≥ 0.7 mm

phrozen-Ceramic-White-Resin-FIG-4

Minimum Embossed Detail Width, X-Y plane
This indicator shows the minimum line width that can successfully be printed with embossed details.
Recommended width: ≥ 0.1 mm

Minimum Engraved Detail Width, X-Y plane
This indicator shows the minimum line width that can successfully be printed with engraved details.
Recommended width: ≥ 0.3 mm

Maximum Horizontal Bridge Span
This indicator shows the maximum width between the supporting walls that can be printed without deforming the bridge.
Recommended width: ≤ 6 mm

phrozen-Ceramic-White-Resin-FIG-7

Minimum Hole Diameter and Engraved Detail Width, Z-Axis, at 0.05mm Layer Height
This indicator shows the minimum hole diameter and engraving groove width that can be successfully printed on the Z-axis with a layer thickness of 0.05mm.