phrozen Sonic 4K 2022 3D Dental Printer Instruction Manual

October 30, 2023
phrozen

phrozen Sonic 4K 2022 3D Dental Printer

Dear User, Thank you for joining us. Please read through the entire manual and follow step-by-step instructions to get the best printing experience.

Introduction

phrozen-Sonic-4K-2022-3D-Dental-Printer-
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The Toolbox

Operation

  • System Phrozen OS
  • Operation 5 inch Touch Panel
  • Slicer Software Phrozen Dental Synergy Slicer
  • Connectivity LISB Ethernet Wi-Fi

Printing Specifications

  • Technology Resin 3D Printer – LCD Type
  • Light Source 405nm ParaLED@ 3.0 Module
  • XY Resolution 35 Pim
  • Layer Thickness 0.01 -0.30 mm
  • Max Printing Speed  90 mm / hr
  • Power Requirement  ACI ; 50-60Hz

Hardware Specifications

  • Printer Size 28 x 28 x 46.5 cm

  • Printing Volume 13.4 x 7.5 x 20 cm

  • Printer Weight 14.9 kg

  • All specifications have been tested in a laboratory. Please note that certain specifications may be subject to change without prior notice.

Notice : For first-time usage, please follow the user manual and conduct the following steps: Perform Z-axis Calibration, LCD Test, and Test Printing.

  • PRINT
    Choose your 3D file to begih printing.

  • RESIN PROFILE
    To adjust your settings, click on RESIN PROFILE.

  • z-mas
    Follow instructions on the manual to calibrate the Z-axis.

  • LCD TEST
    Please follow instructions in the user manual to conduct the LCD test.

  • WIFI
    Connects to Phrozen OS Interface.

  • POWER BUTTON
    Click on SHUT DOWN. Then switch off the button at the back to completely turn off the device and avoid system damage.

SET UP

Click on this button to adjust REBOOT, UPDATE, EXPAND SD, SATATUS and LIGHT settings.

  • STATUS: Displays the SD Capacity, CPU temperature, and CPU Performance.
  • LIGHT: Manually adjust the LED light settings from 50% to 100%. The default value is the best performance.

HEATER
Toggle the ON/ OFF button to stabilize the printer.

Tips:
After bausing the piint for more than an hour, thk heater will automatically turn off. Reset this function each time you restart printing.

phrozen-Sonic-4K-2022-3D-Dental-Printer-fig-5

Key Notes Before Start

Stable Printing Environment
Store your 3D printer in a dry and ventilated environment. Avoid exposure to direct sunlight. Make sure to place the printer on a flat surface.

Protective Measures
While printing and using resin, please make sure to wear gloves, masks, protective goggles, and long-sleeved clothing.

Maintenance
Clean the Z-axis First, dry clean the Z-axis T-screw. Then apply a thin layer of general lubricant on it, so that it whirls smoothly.
Clean the 3D Printer
Use sanitizing alcohol and tissue paper to carefully clean the printer, the resin vat, and the building plate.

Z-axis Calibration

phrozen-Sonic-4K-2022-3D-Dental-Printer-fig-9

  1. Click on Z-axis. Then click on Z-axis Calibration.
  2. Remove the resin vat and place a piece of paper on the LCD screen.
  3. Install the building plate and loosen all 4 screws on the building plate.
  4. Click on NEXT.
  5. The building plate will then be lowered to touch the LCD screen
  6. Tighten all 4 screws on the building plate and click DONE.
  7. Z-axis Calibiation is now complete.

LCD Test

  1. Click on LCD TEST,
  2. There are three modes to choose from. Please test your LCD screen in the following order:
  3. When all three modes are clearly displayed on the LCD, LCD TEST is completed.

; • Please refer to the actual printeroperation basedon the touchscreen display.

Set Up Resin Profiles

Setting on Printer
Follow these steps on the touchscreen: Resin Profiles Select the Profile Modify Settings? Click “V”

Connect to Phrozen OS Interface

  1. Follow these stepsOn the touchscreen: WIFI > Select Wireless Network > Enter _Password > Connect > Click 0K
  2. The IP address will be shown on top of the touchscreen.
  3. Open the web browsei and type in the IP address of your resin 3D printer.

NOTICE
Please set the layer height and anti-aliasing in the slicer. They are unable to be adjusted through the printer nor the Phrozen OS Interface.

Resin Profile Setting on Phrozen OS Interface
Select the PROFILE page. You can adjust the resin settings, ADD, UPDATE, DELETE or EXPORT the resin profiles, according to your needs.phrozen-Sonic-
4K-2022-3D-Dental-Printer-fig-11

Import 3D Files

via Phrozen OS Interface

  1. Slice your 3D prints in a slicer software and save it as a .zip file.
  2. Enter Phrozen OS Interface. Select PLATES page. Choose the file from your device and upload it onto the 3D printer.

via USB

  1. Plug in the USB drive into the 3D printer.
  2. Using the touchscreen, follow these steps: PRINT > USB icon > 3D file.zip > Wait for Upload

phrozen-Sonic-4K-2022-3D-Dental-Printer-fig-12

Perform the Printing Test

Test Printing
After adjusting the Resin Profile Settings and Importing your Files, we can now Perform the Printing Test.

  1. Install the building plate and resin vat. Make sure that both ate parallel to the printer and its surface)s clean.
  2. Shake the resin bottle for 1 minute. When pouring, make sure the resin does not exceed the mark on the resin vat.
  3. Click “GO.” The building plate will be lowered and the printer will automatically begin printing after a 15 sec delay. Tips: After 15 sec, the touch panel will automatically display the print page: DO NOT operate the printer before – thedelayed Start in order to avoid a system crash.
  4. When the printing process begins, the Air Filtration System will turn on automatically.
  5. Keep the cover closed during printing to prevent excessive UV light.
  6. Tilt and place the building plate onto ai desk and use a ‘metal scraper to carefully remove your print.

phrozen-Sonic-4K-2022-3D-Dental-Printer-fig-14

Resume Printing

During the printing process, ifthe printing is interrupted due to power failure, or printer shutdown, the printing process will be halted.To continue printing the same 3D file, turn the power on and follow the steps below: Click the following buttons onthe touchscreen: Print? Resume Function > Resume:Yes Please be aware that there may be a few layer seams present in the printed 3D model as a result of pausing the print. If using the HEATER, remember to turn on this function when Continuing to print the 3D file:

Notice: Frequent abnormal power outages may result in system failure.

After-sales service & warranty

  • Phrozen offers a one-year warranty for all parts, excluding consumable components such as the LCD screen and FEP film.
  • Sonic 4K 2022 LCD screen is covered under a 3-month warranty. Please note that this warranty does not cover any damages caused by human factors.
  • If you encounter any diffculties, please scan the QR codes down below to contact us.

Congratulations! You have just completed your first run. We hope you’ve had a great experience! Please follow us on social media and subscrible to our Youtube channel to learn more printing tips, share your creations with the community.phrozen-Sonic-4K-2022-3D-Dental-Printer-
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