COOPER GMEV40I Electric Vehicle AC Charging User Manual

COOPER GMEV40I Electric Vehicle AC Charging

Specifications

• Model Name: Electric Vehicle AC Charger
• Rated Input Voltage: 200-240 VAC / Single Phase
• Rated Output Current: 16/32/40/48A
• AC Power Frequency: 60 Hz
• Input Protection: Output Amperage Circuit Breaker Options (see table)
• Output Protection: Output Amperage Circuit Breaker Options (see table)
• Output Interface: SAE J1772 AC Charging Connector
• Storage Temperature: 9.8°C
• Operation Temperature: 13.8°C
• Relative Operation Humidity: 5.1
• Relative Storage Humidity: 4- 0.35 4.8
• Version: RJ45 Cable Inlet1, Wi-Fi Function2, 3G/4G Function*3
• Cable Length: Cable Length (not specified)
• Protection Level: (not specified)
• Installation Type: (not specified)
• Altitude: (not specified)
• Status Indication: Standby – Blue Light, Waiting for Charging – Green Light

Product Usage Instructions

Important Safety Instructions:
To ensure safe usage of the Electric Vehicle AC Charger, please follow these important safety instructions:

1. To avoid the risk of fire or electric shock, do not use this device with an extension cord.
2. The suitability of the use of flexible cords by CE Code, Part I, Rule 4-012, is to be determined by the local inspection authority having jurisdiction.
3. Risk of electric shock. Do not remove the cover or attempt to open the enclosure. No user-serviceable parts inside. Refer servicing to qualified service personnel.

Basic Interface:
The Electric Vehicle AC Charger has the following basic interface components:

• LED Light Indication
• Rear Notch
• SAE J1772 AC Charging Connector
• Charging Cable Inlet
• AC Power Inlet
• LAN Cable Inlet

Dimensions:
The dimensions of the Electric Vehicle AC Charger are:

• Length: 9.8 units
• Width: 13.8 units

Design Standard:
The Electric Vehicle AC Charger complies with the following design standards:

• UL 2594: Electric Vehicle Supply Equipment
• UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General
• UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
• UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
• UL 62: Flexible Cords and Cables
• UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
• UL 1998: Software in Programmable Components
• NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
• UL 840 (Clearance and Creepage)

Specification:
The detailed specifications of the Electric Vehicle AC Charger are as follows:

• Model Name: Electric Vehicle AC Charger
• Rated Input Voltage: 200-240 VAC / Single Phase
• Rated Output Current: 16/32/40/48A
• AC Power Frequency: 60 Hz
• Input Protection: Output Amperage Circuit Breaker Options (see table)
• Output Protection: Output Amperage Circuit Breaker Options (see table)
• Output Interface: SAE J1772 AC Charging Connector
• Storage Temperature: 9.8°C
• Operation Temperature: 13.8°C
• Relative Operation Humidity: 5.1
• Relative Storage Humidity: 4-0.35 4.8
• Version: RJ45 Cable Inlet1, Wi-Fi Function2, 3G/4G Function*3

Status Description of the Charger Indication Light:
The Electric Vehicle AC Charger has an indication light that provides status information:

• Standby – Blue Light: The READY light stays steady in standby mode.
• Waiting for Charging – Green Light: After the vehicle connector is connected to the vehicle inlet, the CHARGE light is constantly lit.

FAQ:

• Q: Can I use an extension cord with this device?
  A: No, using an extension cord with the Electric Vehicle AC Charger is not recommended to avoid the risk of fire or electric shock.

• Q: Can I open the enclosure of the charger?
  A: No, opening the enclosure is not allowed. The charger contains no user- serviceable parts. Refer servicing to qualified service personnel.

• Q: What are the design standards complied with by the charger?
  A: The Electric Vehicle AC Charger complies with UL 2594, UL 2231-1, UL 2231-2, UL 2251, UL 62, UL 991, UL 1998, NFPA 70 Article 625, and UL 840 (Clearance and Creepage).

**Important Safety Instructions

**

WARNING – This manual contains important instructions for Models:
GMEV40ClCIB-WC shall be followed during the installation, operation and maintenance of the unit.

1. Read all the instructions before using this product.
2. This device should be supervised when used around children.
3. Do not put fingers into the electric vehicle connector.
4. Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
5. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.

6. To reduce the risk of fire, connect only to a circuit provided branch circuit over-current protection per the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).
   Circuit Breaker Options table

Output Amperage (A)

|

16A

|

32A

|

40A

|

48A

Circuit Breaker Options (A)| 20A| 40A| 50A| 60A
7. To avoid the risk of fire or electric shock, do not use this device with an extension cord. 8. THE SUITABILITY OF THE USE OF FLEXIBLE CORDS UNDER CE CODE, PART I, RULE 4-012, IS TO BE DETERMINED BY THE LOCAL INSPECTION AUTHORITY HAVING JURISDICTION. 9. Risk of electric shock. Do not remove the cover or attempt to open the enclosure. No user-serviceable parts inside. Refer servicing to qualified service personnel.

WARNING

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.
Caution : Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Note : This equipment has been tested and found to comply with the limits for a Class A digital device, according to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used per the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

• WIFI module： Contains FCC ID: 2AC7Z-ESPWROOM32D
• LTE module： Contains FCC ID: XMR201909EC25AFX

To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended.

Basic Interface

Dimensions

Design Standard

• UL 2594: Electric Vehicle Supply Equipment
• UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements
• UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
• Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
• UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
• UL 62: Flexible Cords and Cables
• UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
• UL 1998: Software in Programmable Components
• NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
• UL 840 (Clearance and Creepage)

Specification

• • 1 LAN Version or Wi-Fi Version or 4G Version
• • 2 Wi-Fi Version
• • 3 4G Version

Status Description of the Charger Indication Light

• Standby – Blue Light The READY light stays steady in standby mode.
• Waiting for Charging – Green Light After the vehicle connector is connected to the vehicle inlet, the CHARGE light is constantly lit.
• Charging – Green Light Flashing The CHARGE light flashes while charging.
• Fault – Red Light The red light is lit while at fault. Please refer to “9.3 Error and Warning Messages” for detailed information.

Packing List

Installation Instructions

Safety Requirements

• Be sure to preview the user manual and ensure local building and electrical codes are reviewed before installing the AC charger.
• The AC charger should be installed by a qualified technician according to the user manual and local safety regulations.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breakers with the rating current for a table should be installed in the upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be provided by others under the National Electric Code, ANSI/NFPA 70.

Installation Steps

• Step 1: Use a screwdriver to loosen the 13 fixed screws on the rear of the charger, then remove the front cover (for 4G Version).
• Step 2: Insert the SIM card according to the picture’s instructions (for 4G Version)
• Step 3: Tighten 13 screws on the front cover after the front cover is put back, the recommended screw torque is 1.0 N.m (9.6 lbs. in) (for 4G Version).

Wiring

GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded per all local codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

For safe use of electricity, please add circuit breaker protection in the input part of the charging pile. Connect the L1 lead to the grid L1, connect the L2 lead to the grid L2, and connect the PE lead to the grid PE (for all Versions).

Circuit Breaker Options table

Output Amperage (A)| 16A| 32A| 40A| 48A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A

Tools and Materials Required

Tools required before installing the Wall-Mounted charger, gather the following tools:

• Wire stripper
• Crimpers for European terminals
• Phillips screwdriver for M5
• Slotted screwdriver for 4~5.5MM
• Adjustable Wrench M6
• Head gasket screw 10-10.5mm
• Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
• The inserting cable should meet the best waterproof performance. It is recommended to use 3 core / 7AWG cable (XLPE or equivalent cable) to pull the cable from the distribution box.
• Level ruler
• Pencil or marker
• Machine drill

Installation Instructions
“This device shall be mounted at a sufficient height from grade such that the height of the storage means for the coupling device is located between 600mm (24 inches) and 1.2m (4 feet) from grade.”

Wall-Mounted Bracket Installation

Step 1:

• Set the positions of the 4 screw holes and drill them, with a diameter of 8mm and a depth of 52mm.
• Use 4 sets of expansion screws and M6 screws to fix the wall-mounted bracket on the wall.

Step 2:

• Align the rear notch of the charger into the wall-mounted bracket and fit the screw holes on the right and left sides.

Step 3:

• Fix two M5 screws to complete the installation.

Overall outlook picture after installation:

Operation Instructions

Operating Procedures

• User authorization
• Connect to Vehicle Charging Inlet
• Charging Message
• Charging completed

Operating Steps

• Step 1 / Standby Mode
  After power-on, blue light (READY), green light (CHARGE), and red light (FAULT) are all lit. Enter standby mode and the blue light (READY) is steady on.

• Step 2 / Tap the RFID Card
  Please plug the charging connector into the vehicle charging inlet. When you tap the RFID card first, it needs to complete the insertion of the charging connector within 120 seconds, otherwise, you need to tap the RFID card again.

• Step 3 / Tap the RFID Card
  Tap the RFID card to start the charging.

• Step 4 / Charging
  The green light (CHARGE) turns to flash automatically, and charging is in process.

  • If the red light (FAULT) is lit, plug the vehicle connector again.
  • If red light is still lit, please refer to “Error and Warning Messages”.

• Step 5 / Charging Finished
  When the charging is finished, the green light (CHARGE) is constantly lit, please press the button on connector.

Error and Warning Message

Maintenance and Repair

Daily Maintenance
Please keep the charger clean and keep the charge in a clean area with low humidity. Do not install it in an environment near the sea, with high oil, high humidity or high dust.

• Avoid moisture or water in the charger. If there is water or moisture ingress into the charger, it is necessary to immediately power off to avoid immediate danger, and notify the professional personnel to carry out maintenance before the next use.
• If there is any damage or dirt on the vehicle connector, charging cable, or vehicle connector holder, please contact the maintenance personnel immediately.
• Please use the charger properly. Do not hit or press hard on the case. If the case is damaged, please contact a professional technician.
• Avoid placing the charger near hot objects and at high-temperature locations and away from dangerous substances such as flammable gases and corrosive materials.
• Do not place external objects or heavy objects on the charger to avoid danger.

Maintenance Spares

• This charger is equipped with maintenance spares for maintenance use during and over the warranty period. All warranty services and repairs shall be and performed by certified service technicians authorized by  For details, please contact your local service partner or direct to our Customer Service.

Warranty and Maintenance

• The warranty period for this charger is three years.
• After the event of any repair or maintenance under the warranty period, if there is no purchase to extend the warranty service, shall provide a three-month warranty period for any subsequent paid repair work.
• During the warranty period for any malfunction caused by normal use according to the User Manual and Service Instruction (to be determined by certified maintenance technicians of ), the product shall be repaired free of charge. Except for the following situations, the charger shall be subject to the above warranty terms:
  1. The warranty certificate cannot be provided or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product.
  2. Those who are unable to provide valid proof of purchase.
  3. Those who exceed the manufacturer’s specified warranty period.
  4. Those who damage the product due to not following the product service instructions for use, maintenance, and storage.
  5. Damage or malfunction caused by foreign object entering.
  6. Unauthorized repair, disassembly or modification.
  7. Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
  8. Malfunction and damage caused by other unavoidable external factors. Malfunctions and damage caused by improper use of equipment, such as water or other solutions entering into the equipment.
  9. Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment.
• The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchant ability, particular and applicable reason-ableness and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages.

References

• lbf – Learn by fun

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