POWER FIST V1.0 9049081 LI-ION Cordless Detail Sander Instruction Manual

: June 15, 2024
: POWER FIST

Table of Contents

INTRODUCTION
SPECIFICATIONS
SAFETY
WORK AREA
PERSONAL SAFETY
SPECIFIC SAFETY
ELECTRICAL SAFETY
UNPACKING
ASSEMBLY & INSTALLATION
OPERATIONS
CARE & MAINTENANCE
DISPOSAL
TROUBLESHOOTING
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POWER FIST V1.0 9049081 LI-ION Cordless Detail Sander Instruction Manual

INTRODUCTION

The detail sander is ideal for sanding surfaces for painting or finishing. Sanding pads are attached by hook-and-loop. The dust box reduces airborne dust. The battery pack and charger are sold separately.

SPECIFICATIONS

Voltage Rating	20VDC
Orbits per Minute	24,000 OPM
No Load Speed	12,000 RPM
Pad Size	5-1/2 x 5-1/2 x 3-3/4 in.
Sandpaper Size	5-1/2 x 5-1/2 x 3-3/4 in.
Handle Type	Soft Grip
Material	Plastic/Metal
Weight	2.2 lb

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER!| This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
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WARNING!| This notice indicates a specific hazard or unsafe practice that could result in a serious injury if the proper precautions are not taken.
CAUTION!| This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
NOTICE!| This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
Keep anyone not wearing the appropriate safety equipment away from the work area.
Store unused tools properly in a dry, safe and secure location to prevent rust, damage or misuse.
Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
Wear protective clothing designed for the work environment and tool.
Non-skid footwear is recommended to maintain footing and balance in the work environment
Wear the appropriate rated dust mask or respirator. Wear a NIOSH approved respirator when working on materials that produce hazardous fumes, dust or particulate matter.
a. The dust generated while sanding certain wood species and wood products can be injurious to your health. Always operate your sander in a well ventilated area and provide for proper dust removal. Dust collection systems should be used whenever possible. Splinters, airborne debris and dust can cause irritation, injury, and/or illness.

PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

WARNING! Some surfaces contain materials which can be toxic. When working on materials that may contain lead, asbestos, copper chromium arsenate or other toxic materials, extra care should be taken to avoid inhalation and minimize skin contact.

Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
Never force the tool. Excessive pressure could bend or break the sander, resulting in damage to the tool, your workpiece or serious personal injury. If your sander runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.

POWER TOOL PRECAUTIONS

Do not use any power tool with a malfunctioning power switch or control. A power tool that fails to respond to the controls is dangerous and can cause an injury. A qualified technician must repair and verify the power tool is operating correctly, before it can be used.
Shut the power off and disconnect the detail sander from the power supply (if possible) before making any adjustments, changing accessories, cleaning, servicing or when storing. Such preventive safety measures reduce the risk of starting the tool accidentally.
Never force the tool. Excessive pressure could bend or break the detail sander, resulting in damage to the tool, your workpiece or serious personal injury. If the detail sander runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.
Check if the detail sander’s moving parts are misaligned or binding before each use. Correct the issue before using the detail sander to avoid an injury or damage to the tool.
The material and the motor housing can get very hot during operation. Stop work until the tool cools down to a safe temperature.
Do not cover the air vents. Proper cooling of the motor is necessary to ensure normal life of the tool.
Do not place the detail sander down until the sanding pad has stopped moving. The detail sander may catch the surface of work material and wrench itself free, causing injury to the user or others in the work area.
Never point the detail sander towards yourself. It could inflict an injury.

ELECTRICAL SAFETY

WARNING! Do not touch or handle a live tool with any part of your body that is wet or damp. Wet skin reduces resistance to electrical current, increasing the danger of a serious or fatal shock.

Do not alter any parts of the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.
Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.
Do not expose the detail sander to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.

KICKBACK PRECAUTIONS

The sanding pad may pass over a body part, causing an injury.
The tool may strike bystanders.
Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

Maintain a firm grip on the tool and position your body and arms to allow you to resist a kickback. Kickback will propel the tool in the direction opposite the sanding pad’s direction of rotation. The tool may pull out of your grasp.
a. Use clamps or a vice to hold down smaller workpieces.
Only use a sanding pad designed for the tool.
Large panels may sag under their own weight. Place supports under the panel on both sides of the work area.

VIBRATION PRECAUTIONS

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury. Take frequent breaks when using the tool.
If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
Wear suitable gloves to reduce the effects of vibration.
DO NOT use this tool before consulting a physician if one of the following applies:
a. Pregnant
b. Impaired blood circulation to the hands
c. Past hand injuries
d. Nervous system disorders
e. Diabetes
f. Raynaud’s Disease

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Contents:

Detail Sander
Dust Box Cover
Dust Box Body

IDENTIFICATION KEY
A. Soft Grip
B. On/Off Switch
C. sandpaper sheet
D. O-ring
E. Battery Pack (not included)
F. Dust Box
G. Dust Box Cover
H. Dust Box Body
Product Overview

ASSEMBLY & INSTALLATION

DUST BOX
WARNING! Wear proper personal protective equipment to avoid inhaling airborne dust particles while using the detail sander.
The sawdust port directs the accumulated sawdust from the tool into a dust box. Follow the instructions for your dust collection system when opting to use that method instead of the dust box.

Attach the dust box to the detail sander dust port:
a. Place the dust box cover on the dust box body, positioning the cover against the o-ring.
b. Tilt the dust box at a 45° angle to the left, then push the box’s neck into the tool’s dust port until the o-ring is seated.
c. Turn the dust box clockwise to lock into place.
Check the dust box periodically and empty when necessary. Follow municipal bylaws when disposing of chemically-contaminated dust.

OPERATIONS

SANDING

Check that the work surface is free from debris before sanding.
Start the detail sander and allow it to attain full speed.
Hold the the detail sander firmly and apply it to the workpiece.
Move the detail sander slowly using a circular motion. Do not put additional pressure on the tool. This will slow down the speed of the pad and reduce sanding efficiency. Allow the tool to do the work.
Avoid rocking or tilting the detail sander. This can cause deep cuts and gouges in the work surface.
Keep the detail sander in motion. Pausing in one spot will allow the detail sander to eat into the work, creating an uneven surface.
Lift the detail sander while still under power. Once clear of the workpiece, switch the power off and and allow the sanding pad to slow to a stop before placing the tool down.

CARE & MAINTENANCE

Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
Inspect the tool components periodically. Repair or replace damaged or worn components.. Only use identical replacement parts when servicing.
Only use accessories intended for use with this tool. Follow instructions for changing accessories.
Keep the tool handles or gripping surfaces clean and dry.
Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

ATTACHING A SANDING PAD
The sanding pad is specifically designed to fit the size and shape of the sander’s base. The fuzzy backing on the sanding pad attaches to the base’s hook and loop pad. Align the pointed tip and rounded edge of the sanding pad with the sander’s pointed tip and rounded edges. Carefully press the fuzzy side of the sandpaper pad against the hook and loop pad as tightly as possible. The sanding pad should line up neatly on the base without sticking out. Remove the pad by grasping an edge and gently pulling at an angle. The pad will peel away from the sander’s base. Reuse the pads as long as the sanding abrasive endures. Clean the fuzzy backing with a small brush from time-to-time to retain maximum grip to the hook and loop pad.

CLEANING

Wipe down exterior surfaces with a damp cloth to remove accumulated dust.
Remove the pad from the water and apply more dish soap to the foam.
Place the pad in a location to allow it to air dry. Keep the fuzzing backing face-up.

CLEANING THE CHARGER

Only clean with a damp cloth. Avoid using solvents when cleaning plastic parts.
To reduce risk of electric shock, unplug the charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

Problem(s)	Possible Cause(s)	Suggested Solution(s)
The detail sander will not start.

Supplied power is interrupted.
Motor components are short- circuiting or are defective.
Motor has overheated.
The battery is not installed correctly.
Battery power depleted.
Battery is worn out.

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Check that power supply is still available.
Have a qualified technician service the tool.
Allow motor to cool before attempting to use.
Clean battery contacts individually to avoid a shock. Then install the battery correctly. Make sure the polarity matches and the battery locks into place.
Follow instructions to charge the battery in Care & Maintenance.
Replace with a new battery from the same manufacturer. Dispose or recycle your old battery according to your local municipal bylaws.

Motor starts slow and doesn’t reach operation speed.|

Motor is damaged.
The battery has insufficient charge.
Battery is worn out.

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Have a qualified technician service the tool.
Follow instructions to charge the battery in Care & Maintenance.
Replace with a new battery from the same manufacturer. Dispose or recycle your old battery according to your local municipal bylaws.

Tool is making unusual sounds.|

The detail sander’s parts may be rubbing or binding.
Electrical components may be shorting.
Worn tool components

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Check for obstructions or misaligned tool components. Lubricate, repair or replace the components based on the particular problem.
Disconnect tool from the power source immediately. Have the tool examined by a qualified technician.
Check and replace worn parts.

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Heavy sparking inside motor housing.|

Motor is shorting.

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Disconnect tool from the power source immediately. Have the tool examined by a qualified technician.

Overheating|

Forcing machine to work too fast.
The sanding pad is dull or damaged
Blocked motor housing vents.

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Allow machine to work at its own rate.
Keep the sanding pad sharp. Replace as needed
Blow dust out of motor using compressed air.

Machine slows when operating.|

The battery has insufficient charge.
Battery is worn out.

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Follow instructions to charge the battery in Care & Maintenance.
Replace with a new battery from the same manufacturer. Dispose or recycle your old battery according to your local municipal bylaws.

Sanding grit does not remain on the sanding pad.|