MEAN WELL SDR-960 series 960W Single Output Industrial DIN RAIL with PFC Function Owner’s Manual

June 15, 2024
MEAN WELL

MEAN WELL SDR-960 series 960W Single Output Industrial DIN RAIL with PFC

Function

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-product

Product Information

Specifications

  • Model: SDR-960-24, SDR-960-48
  • DC Voltage Rated Current Current Range:
    • SDR-960-24: 24V, 40A, 0 ~ 40A
    • SDR-960-48: 48V, 20A, 0 ~ 20A
  • Rated Power: 960W
  • Peak Current:
    • SDR-960-24: 52A
    • SDR-960-48: 26A
  • Peak Power: Note.6 1248W (3sec.)
  • Ripple & Noise (max.): Note.2 180mVp-p
  • Voltage Adj. Range: 24 ~ 28V
  • Line Regulation
  • Load Regulation
  • Setup, Rise Time: 1000ms, 100ms/230VAC at full load
  • Hold Up Time (Typ.): 14ms / 230VAC at full load
  • Voltage Range: Note.7 180 ~ 264VAC, 254 ~ 370VDC
  • Frequency Range: Power Factor (Typ.) 47 ~ 63Hz PF0.95/230VAC at full load
  • Efficiency (Typ.): 94%
  • AC Current (Typ.): 6A/230VAC
  • Inrush Current (Typ.) Cold Start: 50A / 230VAC
  • Leakage Current: 100M Ohms / 500VDC / 25/ 70% RH
  • EMC Emission:
    • Compliance to BS EN/EN55032 (CISPR32), BS EN/EN61204-3 Conduction class B, Radiation class A, BS EN/EN61000-3-2,-3, Note.8 EAC TP TC 020, BSMI CNS13438, KC KSC 9832
  • EMC Immunity MTBF:
    • Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55024, BS EN/EN61000-6-2 (BS EN/EN50082-2), BS EN/EN61204-3, heavy industry level, EAC TP TC 020, KC KSC 9835
    • 660.2K hrs min. Telcordia SR-332 (Bellcore) ; 70.7K hrs min. MIL-HDBK-217F (25)
  • Dimensions: 110125.2150mm (WHD)
  • Packing: 2.47Kg ; 6pcs/15.8Kg/1.55CUFT

Features

  • AC input 180~264VAC only
  • 130% peak load capability
  • 110mm slim design
  • Built-in active PFC function compliance to BS EN/EN61000-3-2
  • High efficiency 94% and low power dissipation
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Cooling by free air convection
  • Built-in constant current limiting circuit
  • Can be installed on DIN rail TS-35/7.5 or 15
  • UL508(industrial control equipment)approved
  • BS EN/EN61000-6-2(BS EN/EN50082-2) industrial immunity level
  • Current sharing up to 3840W(3+1)
  • Built-in DC OK relay contact
  • 100% full load burn-in test
  • 3 years warranty

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

SPECIFICATION

MODEL SDR-960-24 SDR-960-48
DC VOLTAGE 24V 48V
RATED CURRENT 40A 20A
CURRENT RANGE 0 ~ 40A 0 ~ 20A
RATED POWER 960W 960W
PEAK CURRENT 52A 26A
PEAK POWER Note.6 1248W (3sec.)
OUTPUT RIPPLE & NOISE (max.) **Note.2** 180mVp-p 250mVp-p
VOLTAGE ADJ. RANGE 24 ~ 28V 48 ~ 55V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5%
LOAD REGULATION ±1.0% ±1.0%
SETUP, RISE TIME 1000ms, 100ms/230VAC at full load
HOLD UP TIME (Typ.) 14ms / 230VAC at full load
VOLTAGE RANGE Note.7 180 ~ 264VAC          254 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-9

NOTE

  1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
  2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
  3. Tolerance: includes set up tolerance, line regulation and load regulation.
  4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.
  5. Installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power. In case the adjacent device is a heat source, 15mm clearance is recommended.
  6. 3 seconds peak power max. and the average output power should not exceed the rate power.
  7. Derating may be needed under low input voltage, Please check the derating curve for more details.
  8. Consult MEAN WELL for deployment of Radiation class B.
  9. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)

Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Mechanical Specification

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-3

Terminal Pin No. Assianment (TB1)

Pin No. Assignment
1 FG
2 AC/N
3 AC/L

Terminal Pin No. Assignment (TB2)

Pin No. Assignment
1,2,3 DC OUTPUT +V
4,5,6 DC OUTPUT -V

Control Pin (CN205): DINKLE ECH250R-04P or equivalent

Pin No. Assignment Mating Housing Wire Diameter
1 P-(Current Share) DINKLE ESC250V-04P

or equivalent (Including in the single package)

| 0.081~0.517mm2 (28~20AWG)
2| P+(Current Share)
3,4| DC OK Relay Contact

Block Diagram

  • PFC fosc: 65KHz
  • PWM fosc: 60KHz

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-4

DC OK Relay Contact

Contact Close PSU turns on / DC OK.
Contact Open PSU turns off / DC Fail.
Contact Ratings (max.) 30V/1A resistive load.

Peak Loading

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-5

Derating Curve

Output derating VS input voltage

Function Manual

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-8

  1. Current sharing
  2. Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel).
  3. Difference of output voltages among parallel units should be less than 0.2V.
  4. The total output current must not exceed the value determined by the following equation (Output current at parallel operation)=(The rated current per unit) x (Number of unit) × 0.9.
  5. In parallel operation 4 units is the maximum, please consult the manufacture for other applications.
  6. The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
  7. When in parallel operation, the minimum output load should be greater than 5% of total output load. (Min. load >5% rated current per unit x number of unit)
  8. In parallel connection, maybe only one unit (master) operate if the total output load is less than 5% of rated load condition. The other PSUs (slaves) may go into standby mode and their output LEDs & relays will not turn on
  9. Some minor noise may be heard at light load condition under parallel operation. This is a normal phenomenon and the performance of the PSU will not be influenced.

MEAN-WELL-SDR-960-series-960W-Single-Output-Industrial-DIN-RAIL-with-PFC-
Function-fig-2

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Documents / Resources

| MEAN WELL SDR-960 series 960W Single Output Industrial DIN RAIL with PFC Function [pdf] Owner's Manual
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