Imagin Machinery FLEX-FS2-SS2-N Precision Soft Winder Instruction Manual
- September 5, 2024
- Imagin Machinery
Table of Contents
- FLEX-FS2-SS2-N Precision Soft Winder
- Specifications:
- Product Usage Instructions:
- 1. Setup and Installation:
- 2. Operating the Soft Winder:
- 3. Maintenance and Care:
- Q: What is the maximum winding speed of the FLEX Precision Soft
- Q: How do I adjust the winding range for package forming?
- Q: What type of yarn can be used with the FLEX Precision Soft
FLEX-FS2-SS2-N Precision Soft Winder
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Specifications:
- Manufacturer: lm ag in Machinery Co., Ltd.
- Product Name: FLEX Precision Soft Winder
- Winding Speed: Up to 1000m/min
- Motor Power: 400W
- Winding Form: Active winding
- Yarn Count Range: Ne6-200
- Max. Package Diameter: 220mm
- Max. Package Weight: 4kg
Product Usage Instructions:
1. Setup and Installation:
Follow the manufacturer’s guidelines for proper setup and
installation of the FLEX Precision Soft Winder. Ensure all
components are securely in place before operation.
2. Operating the Soft Winder:
1. Power on the machine using the control panel.
2. Adjust the winding range according to your customization
needs using the provided settings.
3. Load the yarn onto the machine and ensure it follows the
optimized yarn path concept for smooth winding.
4. Start the winding process and monitor the tension control
system for precise winding.
3. Maintenance and Care:
Regularly clean and lubricate moving parts to ensure smooth
operation.
Inspect the yarn guide mechanism and tensioner for any signs of
wear and tear.
Keep the machine area free from dust and debris to prevent
interference with operation.
Frequently Asked Questions (FAQ):
Q: What is the maximum winding speed of the FLEX Precision Soft
Winder?
A: The winding speed of the soft winder has been increased to
1000m/min, providing efficient production capabilities.
Q: How do I adjust the winding range for package forming?
A: You can customize the winding range by using the adjustable
settings provided on the control panel of the soft winder.
Q: What type of yarn can be used with the FLEX Precision Soft
Winder?
A: The soft winder is compatible with a wide range of yarn
types, including staple fiber and filament yarn, within a count
range of Ne6-200.
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lm ag in M achiner y Co .,Lt d .
GC
Global Cooperation
Imagin machinery Co.,LTD. is a high-tech intelligent textile equipment
manufacturing company, enterprise integrating research and
developmentproductionsales and service,we provide winding and twisting
solutions for textile companies word-wide. We are determined to become the
global leader of twisting and winding for textile.We provide strong technical
supports and excellent service for global textile enterprises with advanced
technology conceptstable product quality and perfect service system.
,
Textile changes life, technology creates the future
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lm ag in M achiner y Co .,Lt d .
Optional of Automatic doffing soft winder
FLEX Precision soft winder of FLEX
Auto-doffing conveyor system
Overfeeding device
Comb tensioner
BTSR BTSR Closed-loop monitor system
Magnetic tensioner
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Oiling device
Technical advantages of products
Precision yarn guide mechanism for yarn precise positioning
Adjustable winding range for customization package forming
1000m/min
The winding speed has been increased to 1000m/min
Active winding reduces slipping and friction
Pneumatic pressure system, consistent tube forming
Soft winding arrangement with controllable density
Servo motor control, intelligent drive configuration
Tension closed-loop control make tension more precise
Optimized yarn path concept, smooth passage
Single spindle control system for easier operation
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lm ag in M achiner y Co .,Lt d .
FLEX Main parameters of FLEX precision soft winder
Type Gauge
Wingding form
Driving method Motor power
Reciprocate traverse
FLEX- FS2/ SS2- N
400/ 500mm
8/104/5 8/10Sp double side or 4/5Sp single side Active winding
1000m/ mi nAccording to the yarn process
Individual servo motor
400WRated power
/ Magnetic/Comb
6″ – 8″ (FS2)170mm-230mm
10″ (SS2)290mm
420+[T÷4(8) or 5(10)]X2100mm T=Total number of spindles
Oiling device Air intermingler
Overhead travelling blower Splicer
FS Fork Traverse
SS Servo guide Traverse
Bobbin rack Winding motor Soft package
Traverse device Control panel Traverse m otor
Loop catcher
BTSR BTSR tension sensor
Alloy overfeed roller
Ceram ic yarn roller
Yarn guide hook Yarn insertion seat
Feed package
000053553
Technological parameters
Product series
FSA/ SSA- N
Count range of yarn
Ne6- 200
Feed diameter of package Type of yarn
250mm max.250mm Staple fiberaFilament yarn
Winding speed Diameter of assembled package Weight of assembled package
1200m/min Depending on process parameters 220mm max.220mm 4Kg max. 4Kg
Type of yarn bobbin
6″ – 10″ SSA-N10cSSA-N can fits 10 inch bobbins
Conveying speed
3-10m/min Depending on customer transfer request
Yarn tension range
0- 100%+BTSR 0-100% Tension closed-loop control+BTSR
Common application
Soft windingaRewinding
If you have other process parameter requirements, please consult the service or sales engineer
Layout
Machine dimensions
Section (Sp)
1
2
3
4
5
6
7
8
9
10
11
12*
13
14
15*
4(5) 8(10) 12(15) 16(20) 20(25) 24(30) 28(35) 32(40) 36(45) 40(50) 44(55) 48(60) 52(/) 56(/) 60(/)
3. 1
5. 2
7. 3
9. 4
11. 5 13. 6
15. 7 17. 8
19. 9
22. 0 24. 1 26. 2
28. 3
30. 4
32. 5
1. 20
1. 99
570
1040
1510
1980 2450 2920
3390 3860
4330 4800
5270
5740
6210
6680
7150
4/155/12 The maximum configurable number of sections for a 4-spindle/section model is 15, while the maximum configurable number of sections for a 5-spindle/section model is 12.
- ,.
- If you have any other customization needs, please contact our sales and engineers.
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lm ag in M achiner y Co .,Lt d .
Main parameters of automatic doffing soft winder
Type Gauge Spindles per section Spindles configuration Winding speed Winding drive Traverse range Doffing type Yarn tension Force control
Optional device
FSA/ SSA- N 400mm/ 500mm
4/5() 4Sp / 5Sp (single section) 60(60SpcSingle side 1200m/min Max1200m/min
Individual servo motor 170mm- 290mm SSA-N290mm SSA-N can reach 290mm Automatic
(pneumatic) / Electromagnetic / Comb tensioner Digital force device Remote
monitoring system Automatic conveying system Circulating blowing and suction
device
Oiling device Air intermingler
FSA Fork Traverse
SSA Servo guide Traverse
0000537557
Conveying device Digital force device
Feeding storage Pneum atic chuck
Feeding bobbin
Winding motor Pneum atic cutter Traverse m otor Control panel Em ergency stop
BTSR BTSR sensor
Com b tensioner
Yarn broken sensor
Yarn guide hook
Feed package
Technological parameters
FS2/ SS2- N
Ne6- 200
250mm Max 250mm
200mm Max 200mm
Staple fiberaFilament yarn
1000m/ mi n Depending on process parameters 0- 100%+BTSR Tension closed-loop control+BTSR
If you have other process parameter requirements, please consult the service or sales engineer
Machine dimensions
Single sided selection
4( 5) 2. 52
390
8( 10) 4. 62
680
12( 15) 6. 72
16( 20) 8. 82
970
1260
20( 25) 10. 92
1550
24( 30) 28( 35) 13. 02 15. 12
1. 30 1. 55
1840
2130
32( 40) 17. 22
2420
36( 45) 19. 32
2710
40( 50) 21. 42
44( 55) 23. 52
3000
3290
48( 60) 25. 62
3580
Double sided selection
8( 10) 2. 52
16( 20) 4. 62
24( 30) 6. 72
32( 40) 8. 82
40( 50) 10. 92
48( 60) 56( 70) 13. 02 15. 12
1. 30 1. 55
64( 80) 17. 22
72( 90) 19. 32
80( 100) 88( 110) 96( 120) 21. 42 23. 52 25. 62
460
820
1180
1540
1900
2260
2620
2980
3340
3700
4060
4420
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- If you have any other customization needs, please contact our sales and engineers.
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lm ag in M achiner y Co .,Lt d .
FLEX Optional of FLEX precision soft winder
Precision soft winder with automatic doffing
Comb tensioner
Magnetic tensioner
BTSR BTSR tension sensor
Oiling device
Air intermingler
000053555
waxing device
Technical advantages of products
Large capacity yarn storage mechanism for longer operation
Magnetic suction feeding system with better anti-interference performance
Automatic doffing conveyor systemto improve transportation speed
Friction patterned pneumatic locking head for more reliable tube clamping
Electronic back pressure system for better winding density and stability
50%
Reduce labor intensity and workload by more than 50%
35%
Automation of process reduces labor by about 35%
150%
Significant increase in winding speed and efficiency by 150%
±1cN
Accurate tension control system with accuracy error of ± 1cN
Single sided control layout for easy production management
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