Imagin Machinery FLEX-FS2-SS2-N Precision Soft Winder Instruction Manual

September 5, 2024
Imagin Machinery

FLEX-FS2-SS2-N Precision Soft Winder

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Specifications:

  • Manufacturer: lm ag in Machinery Co., Ltd.
  • Product Name: FLEX Precision Soft Winder
  • Winding Speed: Up to 1000m/min
  • Motor Power: 400W
  • Winding Form: Active winding
  • Yarn Count Range: Ne6-200
  • Max. Package Diameter: 220mm
  • Max. Package Weight: 4kg

Product Usage Instructions:

1. Setup and Installation:

Follow the manufacturer’s guidelines for proper setup and
installation of the FLEX Precision Soft Winder. Ensure all
components are securely in place before operation.

2. Operating the Soft Winder:

1. Power on the machine using the control panel.

2. Adjust the winding range according to your customization
needs using the provided settings.

3. Load the yarn onto the machine and ensure it follows the
optimized yarn path concept for smooth winding.

4. Start the winding process and monitor the tension control
system for precise winding.

3. Maintenance and Care:

Regularly clean and lubricate moving parts to ensure smooth
operation.

Inspect the yarn guide mechanism and tensioner for any signs of
wear and tear.

Keep the machine area free from dust and debris to prevent
interference with operation.

Frequently Asked Questions (FAQ):

Q: What is the maximum winding speed of the FLEX Precision Soft

Winder?

A: The winding speed of the soft winder has been increased to
1000m/min, providing efficient production capabilities.

Q: How do I adjust the winding range for package forming?

A: You can customize the winding range by using the adjustable
settings provided on the control panel of the soft winder.

Q: What type of yarn can be used with the FLEX Precision Soft

Winder?

A: The soft winder is compatible with a wide range of yarn
types, including staple fiber and filament yarn, within a count
range of Ne6-200.

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lm ag in M achiner y Co .,Lt d .

GC
Global Cooperation

Imagin machinery Co.,LTD. is a high-tech intelligent textile equipment manufacturing company, enterprise integrating research and developmentproductionsales and service,we provide winding and twisting solutions for textile companies word-wide. We are determined to become the global leader of twisting and winding for textile.We provide strong technical supports and excellent service for global textile enterprises with advanced technology conceptstable product quality and perfect service system.
,
Textile changes life, technology creates the future
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lm ag in M achiner y Co .,Lt d .
Optional of Automatic doffing soft winder

FLEX Precision soft winder of FLEX

Auto-doffing conveyor system

Overfeeding device

Comb tensioner

BTSR BTSR Closed-loop monitor system

Magnetic tensioner
00 95

Oiling device

Technical advantages of products

Precision yarn guide mechanism for yarn precise positioning

Adjustable winding range for customization package forming
1000m/min
The winding speed has been increased to 1000m/min

Active winding reduces slipping and friction

Pneumatic pressure system, consistent tube forming

Soft winding arrangement with controllable density

Servo motor control, intelligent drive configuration

Tension closed-loop control make tension more precise

Optimized yarn path concept, smooth passage

Single spindle control system for easier operation
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lm ag in M achiner y Co .,Lt d .
FLEX Main parameters of FLEX precision soft winder

Type Gauge
Wingding form

Driving method Motor power

Reciprocate traverse

FLEX- FS2/ SS2- N

400/ 500mm

8/104/5 8/10Sp double side or 4/5Sp single side Active winding

1000m/ mi nAccording to the yarn process

Individual servo motor

400WRated power

/ Magnetic/Comb

6″ – 8″ (FS2)170mm-230mm

10″ (SS2)290mm

420+[T÷4(8) or 5(10)]X2100mm T=Total number of spindles

Oiling device Air intermingler

Overhead travelling blower Splicer

FS Fork Traverse
SS Servo guide Traverse

Bobbin rack Winding motor Soft package
Traverse device Control panel Traverse m otor
Loop catcher
BTSR BTSR tension sensor
Alloy overfeed roller
Ceram ic yarn roller
Yarn guide hook Yarn insertion seat
Feed package

000053553

Technological parameters

Product series

FSA/ SSA- N

Count range of yarn

Ne6- 200

Feed diameter of package Type of yarn

250mm max.250mm Staple fiberaFilament yarn

Winding speed Diameter of assembled package Weight of assembled package

1200m/min Depending on process parameters 220mm max.220mm 4Kg max. 4Kg

Type of yarn bobbin

6″ – 10″ SSA-N10cSSA-N can fits 10 inch bobbins

Conveying speed

3-10m/min Depending on customer transfer request

Yarn tension range

0- 100%+BTSR 0-100% Tension closed-loop control+BTSR

Common application

Soft windingaRewinding

If you have other process parameter requirements, please consult the service or sales engineer

Layout

Machine dimensions

Section (Sp)

1

2

3

4

5

6

7

8

9

10

11

12*

13

14

15*

4(5) 8(10) 12(15) 16(20) 20(25) 24(30) 28(35) 32(40) 36(45) 40(50) 44(55) 48(60) 52(/) 56(/) 60(/)

3. 1

5. 2

7. 3

9. 4

11. 5 13. 6

15. 7 17. 8

19. 9

22. 0 24. 1 26. 2

28. 3

30. 4

32. 5

1. 20

1. 99

570

1040

1510

1980 2450 2920

3390 3860

4330 4800

5270

5740

6210

6680

7150

4/155/12 The maximum configurable number of sections for a 4-spindle/section model is 15, while the maximum configurable number of sections for a 5-spindle/section model is 12.

  • ,.
  • If you have any other customization needs, please contact our sales and engineers.

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lm ag in M achiner y Co .,Lt d .

Main parameters of automatic doffing soft winder

Type Gauge Spindles per section Spindles configuration Winding speed Winding drive Traverse range Doffing type Yarn tension Force control

Optional device

FSA/ SSA- N 400mm/ 500mm
4/5() 4Sp / 5Sp (single section) 60(60SpcSingle side 1200m/min Max1200m/min Individual servo motor 170mm- 290mm SSA-N290mm SSA-N can reach 290mm Automatic (pneumatic) / Electromagnetic / Comb tensioner Digital force device Remote monitoring system Automatic conveying system Circulating blowing and suction device
Oiling device Air intermingler

FSA Fork Traverse
SSA Servo guide Traverse
0000537557

Conveying device Digital force device
Feeding storage Pneum atic chuck
Feeding bobbin
Winding motor Pneum atic cutter Traverse m otor Control panel Em ergency stop
BTSR BTSR sensor
Com b tensioner
Yarn broken sensor
Yarn guide hook
Feed package

Technological parameters

FS2/ SS2- N

Ne6- 200

250mm Max 250mm

200mm Max 200mm

Staple fiberaFilament yarn

1000m/ mi n Depending on process parameters 0- 100%+BTSR Tension closed-loop control+BTSR

If you have other process parameter requirements, please consult the service or sales engineer

Machine dimensions

Single sided selection

4( 5) 2. 52
390

8( 10) 4. 62
680

12( 15) 6. 72

16( 20) 8. 82

970

1260

20( 25) 10. 92
1550

24( 30) 28( 35) 13. 02 15. 12
1. 30 1. 55

1840

2130

32( 40) 17. 22
2420

36( 45) 19. 32
2710

40( 50) 21. 42

44( 55) 23. 52

3000

3290

48( 60) 25. 62
3580

Double sided selection

8( 10) 2. 52

16( 20) 4. 62

24( 30) 6. 72

32( 40) 8. 82

40( 50) 10. 92

48( 60) 56( 70) 13. 02 15. 12
1. 30 1. 55

64( 80) 17. 22

72( 90) 19. 32

80( 100) 88( 110) 96( 120) 21. 42 23. 52 25. 62

460

820

1180

1540

1900

2260

2620

2980

3340

3700

4060

4420

  • ,.
  • If you have any other customization needs, please contact our sales and engineers.

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lm ag in M achiner y Co .,Lt d .
FLEX Optional of FLEX precision soft winder

Precision soft winder with automatic doffing

Comb tensioner

Magnetic tensioner

BTSR BTSR tension sensor

Oiling device

Air intermingler
000053555

waxing device

Technical advantages of products

Large capacity yarn storage mechanism for longer operation

Magnetic suction feeding system with better anti-interference performance

Automatic doffing conveyor systemto improve transportation speed

Friction patterned pneumatic locking head for more reliable tube clamping

Electronic back pressure system for better winding density and stability

50%
Reduce labor intensity and workload by more than 50%
35%
Automation of process reduces labor by about 35%
150%
Significant increase in winding speed and efficiency by 150%
±1cN
Accurate tension control system with accuracy error of ± 1cN

Single sided control layout for easy production management

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