IB500011
Installation Instructions – Galleon LED

IB500011EN Galleon LED Light Squares

WARNING
Make Certain Power is OFF before starting installation or attempting any maintenance.
WARNING
Risk of Fire/Electric Shock. If not qualified, consult an electrician.
WARNING
Risk of Electric Shock – Disconnect power at fuse or circuit breaker before installing or servicing.
WARNING
Risk of Personal Injury – Fixture may become damaged and/or unstable if not installed properly.

• Do not mount luminaire within 6” of a combustible surface.
• Do not handle luminaire by the glass. Do not touch LEDs.

WARNING
Risk of Burn – Disconnect power and allow fixture to cool before servicing.
Note: These instructions do not claim to cover all details or variations in the equipment, procedure, or process described, nor to provide directions for meeting every possible contingency during installation, operation or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for user’s purpose, please contact your nearest representative.
Note This lighting fixture has been shipped complete with one of several mounting options. Please follow the installation instructions specific to the catalog part that you ordered.
Note Care must be taken not to set lighting fixture down on optical lenses or lift the fixture in the lens area.
Note Specifications and dimensions subject to change without notice.
IMPORTANT: Read carefully before installing fixture. Retain for future reference.
GENERAL: Upon receipt of the fixture, thoroughly inspect for any freight damage which should be brought to the attention of the delivery carrier. Compare the catalog description listed on the packing slip with the fixture label on the housing to assure you have received the correct material.
SAFETY: This fixture must be wired in accordance with the National Electrical Code and applicable local codes and ordinances. Proper grounding is required to insure personal safety. Carefully observe grounding procedure under installation section.
APPLICATIONS: This lighting fixture is designed for outdoor lighting services, and should not be used in area of limited ventilation or inside high ambient temperature enclosures. It must be stored in a dry location prior to installation. Do not expose lighting fixture to rain, dust or other environmental conditions prior to installation and insertion of photo control or shorting cap (if so equipped). Do not install the fixture near combustible materials or locate next to airflow blocking surfaces within 6 inches. Best results will be obtained if installed and maintained according to the following recommendations.

Installation Instructions

Tools Required
Ratchet, a shallow 3/4” socket and #2 Phillips head screwdriver.
Pole Mount (FIG. 1)

1. Loosen (3) screws located in the access door of the fixture and open the door.

2. Install the 1st threaded rod through the top side hole at the back of the fixture. Slide a lock washer and nut onto the rod inside the housing but do not tighten. No more than 1/2” of bolt should pass through the nut inside the housing in order to be able to tighten the nut during step 8.

3. Install the 2nd threaded rod through the bottom side hole at the back of the fixture. Slide a lock washer and nut onto the rod inside the housing but do not tighten. No more than 1/2” of bolt should pass through the housing in order to be able to tighten the nut during step 8.

4. Remove the pole top cap.

5. Insert the threaded rods from steps 2 and 3 through the upper and lower holes of the arm. Make sure the angled edge of the arm matches the angle at the back of the fixture so that the assembly will be level upon completion. The long side of the arm should
   be at the top of the fixture.

6. Route the fixture leads through the center opening of the arm and through the center opening of the pole.

7. Hold the nut plate on the inside of the pole and insert the mounting bolts through the pole and thread into the nut plate. Assure that the bolt is completely threaded through the nut plate.

8. Tighten both nuts within the fixture to 40 ft-lbs./ 54 N·m. A shallow 3/4” socket must be used in order to guarantee clearance of all drivers inside the fixture during this step.

9. Attach the supply side ground wire to the ground terminal connector (green wires).

10. Connect the supply side line voltage wire to the fixture side line voltage terminal connector (black wires).

11. Connect the supply side neutral wire to the fixture side neutral wire terminal connector (white wires).

12. Close the cover and tighten the three screws to insure the fixture will maintain it’s water tight seal.

13. Replace pole top cap after completion of fixture installation and wiring.

Note: For installation to round poles follow the same instructions as the square pole installation with the additional round pole adaptor inserted between the pole and the arm (FIG. 1).

Tools Required

2 Phillips screw driver, ratchet and a 3/4˝ shallow socket.

Wall Mount (FIG. 2)

1. Loosen (3) screws located in the access door of the fixture and open the door.

2. Install the 1st mounting bolt through the top side hole at the back of the fixture. Slide a lock washer and nut onto the bolt inside the housing but do not tighten.

3. Install the 2nd mounting bolt through the bottom side hole at the back of the fixture. Slide a lock washer and nut onto the bolt inside the housing but do not tighten.

4. Slide the included arm over the bolts as shown in FIG. 2. Make sure the angled portion of the arm matches the angle at the back of the fixture so that the assembly will be level upon completion. The long side should be at the top of the fixture.

5. Place the decorative wall plate over the arm bolts and secure to the back side of the arm using the supplied lockwasher and nuts.

6. Tighten the nuts on the back of the decorative wall plate to 40 ft-lbs./54 N·m. Set the fixture assembly aside.

7.  Pull the supply wires out of junction box (not included) and through the large hole in the center of the attachment plate.

8. Secure attachment plate to the wall using four bolts (not included).

9. Pull the supply wires into the center hole of the decorative wall plate and into the fixture assembly (passing through the silicone rubber wire grommet) from step 6.

10. Hang the decorative wall plate onto the attachment plate and tighten the screw located at the bottom of the decorative wall plate to 15 in-lbs.

11. Inside the fixture, connect supply wires to appropriate fixture leads:
    a. Supply side ground wire to green fixture lead.
    b. Supply side neutral wire to white fixture lead.
    c. Supply side line voltage wire to black fixture lead.

12. Close the cover and tighten the three screws to insure the fixture will maintain its water tight seal.

Tools Required

2 Phillips screw driver, Drill and 7/16” drill bit, Ratchet and 9/16” socket.

Mast Arm Adapter Mount (FIG. 3)

1. Loosen (3) screws located in the access door of the fixture and open the door.

2. Pull all supply wires through the mast arm/mast arm adapter and into the center grommet located between the mounting bolts at the back of the fixture.

3. Install the 1st mounting bolt (1/2”-13 x 1 1/4”) and lockwasher through the top side hole at the back of the fixture and into the mast arm adapter.

4. Install the 2nd mounting bolt (1/2”-13 x 1 1/4”) and lockwasher through the bottom side hole at the back of the fixture and into the mast arm adapter.

5. Slip the assembly over the mast arm (making sure not to pinch any supply leads). Make sure the mast arm is fully seated into the mast arm adapter as it should bottom out against the adapter.

6. Secure the mast arm adapter to the mast arm with the (4) 3/8-16 x 3/8” set screws. Tighten set screws to 12.5 ~ 13 ft-lbs.

7. Drill a 7/16” hole through the mast arm and install the 3/8” carriage bolt and nut. Use care when drilling this hole so as not to damage any wires within the mast arm.

8. Inside the fixture, connect supply wires to appropriate fixture leads:
   a. Supply side ground wire to green fixture lead.
   b. Supply side neutral wire to white fixture lead.
   c. Supply side line voltage wire to black fixture lead.

9. Close the cover and tighten the three screws to insure the fixture will maintain it’s water tight seal.

Photocontrol Orientation (If Equipped)

Note:
The orientation procedure is only required for photocontrols which specifically require the cell to be aimed north. Otherwise pre-selected factory orientation will function properly. Follow the directions recommended by the photocontrol supplier for proximity to light sources. Lighted signs, building surface reflection, floodlights, tree branches, etc. may affect final position of the photocontrol.

1. Loosen the two screws to allow rotation of the receptacle.
2. Insert screwdriver into center slot and rotate receptacle until indicator arrow points north.
3. Retighten screws.
4. Insert the photoelectric control (or shorting cap) into receptacle and twist into locked position.

Note:
The photocontrol (not included) must contain a soft, resilient gasket fastened to the bottom surface to assure a proper weather seal between the control and the receptacle.
Bi-Level Switching (If Equipped)
For Bi-level switching, the input leads to the fixture will be independently labeled to indicate dimming preferences as appropriate (as defined by the order requirements). Two separate supply lines of line voltage, neutral and ground must be connected to the fixture leads to enable the bi-level switching functionality of the fixture.

Maintenance

A regular maintenance schedule should be followed to retain optimal light output and thermal performance. Optical lens cleaning should be performed with a clean dry cloth to remove any dust or other contaminants. Additional cleaning can be performed with non-abrasive acrylic cleansing solution.

FCC Statement

Declaration of Conformity
Note:  This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Warranties and Limitation of Liability

Please refer to www.cooperlighting.com/legal  for our terms and conditions.
Cooper Lighting Solutions
1121 Highway 74 South
Peachtree City, GA 30269
P: 770-486-4800
www.cooperlighting.com
Canada Sales
5925 McLaughlin Road
Mississauga, Ontario L5R 1B8
P: 905-501-3000
F: 905-501-3172
© 2020 Cooper Lighting Solutions
All Rights Reserved
Publication No. IB500013EN
October 12, 2021
Cooper Lighting Solutions is a registered trademark.
All trademarks are property of their respective owners.
Product availability, specifications, and compliances are subject to change without notice.

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