TEiNNOVA QR AR16 Air Compressor User Manual

AR16
Compressed air generator
User manual

QR AR16 Air Compressor

**Introduction

Dear customer:
Many thanks for having placed your trust in a quality product from TEINNOVA.
This product has been made using modern manufacturing procedures and a range of measures to guarantee quality.
We endeavour to do everything possible to ensure you are satisfied with the product and have no problems when working with it.
If you have any questions about this product please contact your distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for your equipment.
Consider this manual as part of the machine and always have it to hand for future queries.
Training services
Our training services have been designed to help our customers achieve their goals and together we’ll develop training programs which are in line with your strategy.
We offer the possibility of providing companies with specific training on how to use our equipment and training for their operatives so that they can do the best job and thus contribute to the success of their end clients. Knowledge such as how to objectively prepare a proper budget, answer any particular problems that could arise, or offer more professional and efficient service.
Technical service
Thanks to our in-house manufacturing of cleaning equipment we can constantly monitor the quality and performance of each machine we produce. This has allowed us to have very low repair rates which have always been resolved by our own Technical Assistance Service in very short time frames. The service is managed by the same human team as the factory.
We have every type of replacement available for your equipment as well as related accessories.
teinnovacleaning.com
941445056**
© This instruction manual is protected by copyright. We reserve all rights, especially the right to produce, translate and create using electronic systems.

Symbols used

All the symbols used in this manual, as well as those on the equipment, are explained in this section. It is important to read the text associated with these symbols carefully, since it is about personal safety and equipment safety.
DANGER!
This symbol warns you of a potentially dangerous situation which could result in serious injury or even death if the instructions given are not followed properly. Make sure you read all the instructions in the “Safety information” section.
WARNING!
This symbol warns of a potentially dangerous situation that could cause serious injuries or even death if the indicated instructions are not followed appropriately.
CAUTION!
This symbol warns of a situation that could cause damage to property without causing personal injuries if the indicated instructions are not followed appropriately.
IMPORTANT NOTE!
This symbol alerts you to information about the best way to use the equipment avoiding any possible improper operation.

**** Safety warnings

• The AR16 air compressor must NOT be used for anything other than the uses covered in this instruction manual.
• The use of the AR16 by several people at the same time is pointless, and, anyway, it is not allowed for safety reasons.
• The electrical installation must be match the voltage, frequency and power draw of the motor and the cables must be of an appropriate cross section.
• The AR16 air compressor is NOT suitable for use in areas where there is a potentially explosive atmosphere.
• Take care to place your AR16 air compressor on a smooth and stable surface so that the machine will be stable while you work.
• Safety glasses must always be worn to prevent any dust or flying objects there may be from reaching the operator’s eyes.
• Secure the AR16 air compressor properly and apply the wheel locks when transporting it.
• Should you have any doubts about the proper functioning of the compressor or its components, please contact TEINNOVA Technical Assistance Service on +34 941 44 50 56.
• Do not open the control box of your AR16 air compressor. In the event of a fault, please contact TEINNOVA Technical Assistance Service on +34 941 44 50 56.

Conditions of use

The AR16 is a machine for generating compressed air by means of a boxer type double-piston system. It is essential to its proper operation to maintain free space around the machine for ventilation while working. The distance between the air generator and any obstacle or wall must be greater than 1.5 meters.
Any other use is strictly forbidden without the written permission of the manufacturer.
The machine may only be controlled by authorised and properly trained personnel, or at least those with sufficient technical experience.

Know your machine

Components:

1. Compressor
2. Protective plate
3. Protective bars
4. Handle
5. Wheels

Accessories and related equipment

Related equipment:

| Pneumatic saw
Pneumatic reciprocating saw capable of working at 10,000 strokes per minute. With a stroke length of 3/8”.
Code HE7100200
---|---
| Pneumatic drill
1/2 HP 2,000 rpm free speed pneumatic drill, pistol grip. Aluminium tool with rubber handle.
Code HE7100100
|
Pneumatic duct-cleaning brushing machine.
Code TG3310102
|
Pneumatic duct-cleaning brushing machine.
Code TG3310202
|
Electro-pneumatic duct-cleaning brushing machine.
Code TC3120200

Operating instructions

Using the compressor:
① Preparing your AR16:

1. Fit the wheels and the anti-vibration support, remove the cap from the compressor head and screw in the intake filter, if it is not already fitted.
2. Remove the plug from the crankcase cover and insert the dipstick.
3. Carefully check that the oil level is between the maximum and minimum values on the dipstick.

**** After the first 5 hours the lubricant must be completely replaced with one of the oils listed below.

② Starting-up your AR16

1. Once the preparation operations have been completed, the compressor can start working. Check that the switch is in the OFF position.
2. Plug in the cable and start the compressor by putting the pressure controller switch in the ON position.
3. The first time the machine is used, leave the compressor on for about 10 minutes with the air vents fully open.
4. After this time, close the air vents and check that the compressor fills the tank and stops automatically when the maximum pressure shown on the compressor plate and visible on the pressure gauge is reached.

③Regulating the working pressure of your AR16
For correct use, you must check the instruction manual for the optimum pressure for the accessory to be used Using the reducer D, it is possible to set the compressed air pressure at the outlet to the desired value.
To perform this operation, simply turn the knob in a clockwise direction to increase the pressure and counter-clockwise to decrease it. This pressure is shown on the pressure gauge E.
After use, we recommend resetting the pressure value to zero. This is done so that the pressure reducer does not deteriorate so quickly.
④ Motor protector
The single-phase compressor has been fitted with a safety and motor protection device called Motor Protector E. This device is activated when the motor overheats, and after a malfunction. Under these circumstances, the motor protector operates automatically, cutting the power supply and preventing the motor from being damaged. It is advisable to wait for 5 minutes before manually resetting the motor protector and starting the compressor.

Transport

The machine has been designed to be transportable in a small van.
During transport the machine must be firmly secured to prevent any damage. It must also be placed in its normal working position (vertical) and the brakes on the wheels applied.
It is not advisable to place the machine on a pallet or similar. The machine must be on a completely flat and horizontal surface.
The machine must be transported in its operating position. Never lying down.

Maintenance and care

Maintenance:
After the first 50 hours:
Check the tightness of all bolts, especially the bolts of the cylinder head and base.
Replace the oil.
NEVER mix oils different types.
DO NOT dispose of the oil into the environment.

Weekly:
Check the oil level and, if necessary, add ONLY oil of the same type (never exceed the max. level).
Drain the condensation by opening the stopper located under the tank and close it again when only air is flowing out.

Every month (or more frequently if used in dusty environments):
Remove the intake filter and replace it (if damaged) or clean the filter element.
PAPER filter: spray compressed air from the inside out.
FOAM filter: wash with detergent, rinse and dry thoroughly.
METAL filter: wash with non-greasy solvent and spray with compressed air. Never operate the compressor without the intake filter.

Every 6 months:
Replace the oil (with the compressor hot): remove the dipstick, unscrew bolt A and collect the used oil in a container.
Screw bolt A back in, and fill with new oil up to the max. level.
First use oil: Mineral oil 15W-50.
Never mix different oils.
Thoroughly clean all parts with cooling fins.

Every 2 years:
Check the check valve and, if necessary, replace the flow control part D.
Check the intake and outlet valves.

Keep the machine as clean as possible. Keep the equipment in a place protected from the weather.
Once the work is finished, remember to release the compressor’s internal pressure. The AR16 air compressor must not be started while there is still internal pressure, as the machine could be seriously damaged.
Do NOT use flammable liquids to clean the AR16 air compressor, nor products that do not comply with current regulations.
There is a forced air cooling system, generated by a built-in fan, and passing over all the parts fitted with fins, both the motor and the head. While your AR16 is operating, dust particles will be fall onto the surfaces creating a thermal barrier. Therefore, the external surfaces of the compressor must be kept clean to ensure efficient cooling of the machine.
Your AR16 has a fast-acting thermal circuit breaker as a safety system that cuts off the power in the event of a heavy overload or a failure to start due to low voltage.
The compressor must not be started while there is still internal pressure as serious damage to the equipment may occur. To release this pressure, leave your compressed air powered TEGRAS tool running with the compressor switched off.
** It is advisable to switch off the compressor during long periods of inactivity (> 15 min) to avoid premature wear of its components.
Spare Parts:**
TEINNOVA stocks spare parts for all the machine’s components as well as consumables for all the maintenance tasks shown in this manual.
If you need any spare part or consumable, please contact TEINNOVA Customer Service at +34 941 44 50 56.

Waste management

**** The materials used in the packaging are recyclable.
Do not dispose of the packaging in household waste, but hand it in at official collection points for recycling.
Do not dispose of electrical equipment in the trash!
We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process.
Please dispose of the materials in the appropriate container or go to your local collection point.
Directive 2012/19/EU of 4 July 2012 on waste electrical and electronic equipment (WEEE).

Troubleshooting guide

condition persists, contact technical assistance.
2. Air loss through the pressure switch valve with the compressor stopped.| 2. Thoroughly clean the check valve seat. If necessary, replace the flow control part.
3. Air leaking from the pressure switch valve after the compressor has been running for more than 1 minute.| 3. Empty start valve broken. Stop the compressor and contact technical assistance.
4. The compressor stops and won’t start.| 4.1. Turn off the mains power and after a few minutes press the motor protection button. If the motor protection is activated again when the compressor is restarted, contact technical ssistance.
4.2. The motor casing is burned, contact an support centre.
5. The compressor doesn’t stop when it reaches Pmax. and the safety valve activates.| 5. Possible broken pressure switch. Stop the compressor and contact technical assistance.
6. The compressor does not pressurise and overheats.| 6. The cylinder head gasket or a valve has broken.
Immediately stop the compressor and contact technical assistance.
7. The compressor makes a lot of noise, with rhythmic and metallic bumps.| 7. Jamming of the bushing or the sleeve.
Immediately stop the compressor and contact technical assistance.

Technical specifications

22,5 x 25 x 20,4 inches

Guarantee conditions

1. “TEINNOVA” guarantees its products for a period of 15 days as regards aesthetic defects or faults which are noticeable with the naked eye. In terms of all other manufacturing defects and faults in the products, the guarantee is of 1 year.
   The “Buyer” must notify “TEINNOVA” of the existence of any defects as soon as they are observed and in any case within a maximum deadline of 5 days from when they become apparent. Notification thereof outside of said deadline shall lead to the non-application of the guarantee.
   “TEINNOVA” reserves the right to request that the products be sent to the factory or the closest official Technical Support Service for their due inspection and the delivery costs are payable by the “Buyer”. Said costs shall be reimbursed if the product is proven to be effectively non-conforming.
   “TEINNOVA” will pick up and send the products to the factory or to the nearest official Technical Assistance Service for proper inspection. At that time, it will be determined whether the warranty will apply or it is within the warranty exclusions. If the guarantee is applicable, the transport, both collection at the customer’s facilities and return of the product, will be borne by TEINNOVA.
   If it is excluded from guarantee (point 2), the transport, both collection at the customer’s facilities and return of the product, will be borne by the customer.
   “TEINNOVA” reserves the right to overrule the application of the guarantee when there is no evidence of the product’s non-conformity and it shall not apply said guarantee until coverage has been expressly proven. In the case that the product is covered, “TEINNOVA” can replace it or determine the necessary repair method.
   All repair works that are carried out under the product guarantee must be carried out in “TEINNOVA” facilities or in those of the party it designates. The guarantee covers the materials and labour required to repair or replace the parts or elements considered as defective from origin. The maximum guaranteed amount or value shall be the maximum price of the sale of the product to the “Buyer”.
   Any claims made under the coverage of the guarantee shall not grant the right to delay and/or withhold payment of the corresponding invoice and/or any other pending invoices.

2. Guarantee Exclusions: the following are excluded from the guarantee: actions, alterations or manipulations of the product that are carried out without the prior express authorisation of the “Seller”; indirect and/or consequential damage; damage caused by negligence, by improper use or by usage that does not conform to the instructions and intentional damage; faults due to adaptations made to the products or the use of parts that were not previously and expressly certified or authorised by the Seller; costs for detection of the fault; costs for collection or replacement (the latter two are unless the non-conformity is proven and within the limits established in section 1).

TECAI INNOVA S.L.
C/ Las Balsas 16-B, Pol. Ind. Cantabria.
26009 LOGROÑO (La Rioja), Spain.
TEINNOVA reserves the right to make changes to the equipment without giving prior notice.

Declaration of compliance “CE”

MODEL: AR16
SERIAL NUMBER: CO33302060000 – CO33302069999
MANUFACTURER INFORMATION:
Manufacturer name: tecai innova s.l.
Telephone number: +34 941 44 50 56
Fax: +34 941 25 24 71
Web: www.teinnova.net
TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies with all the essential requirements of the following directives:
– Machinery directive 2006/42/CE
– Directive 2014/30/EU on electromagnetic compatibility and its amendments.
– Directive 2014/35/EU on the sale of electrical equipment.
RESPONSIBLE FOR THE TECHNICAL DOSSIER:
Technical Director
armando sáenz angulo
Pol. Ind. Cantabria, C/Las Balsas 16
26009 Logroño (La Rioja)

signature: armando sáenz angulo
Technical Director
Made in Logroño, 19 october 2019

References

• Duct cleaning equipment - Air duct cleaning and Kitchen exhaust cleaning equipment

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