TEINNOVA QR AR20 Compressed Air Generator User Manual
- June 13, 2024
- TEiNNOVA
Table of Contents
QR AR20 Compressed Air Generator
Product Information
The AR20 Compressed Air Generator is a high-quality product
manufactured by TEINNOVA. It is designed to generate compressed air
efficiently and effectively. The product has undergone modern
manufacturing procedures and measures to ensure its quality and
performance. TEINNOVA strives to provide customer satisfaction and
a seamless user experience with this product.
Product Usage Instructions
Before operating the AR20 Compressed Air Generator, it is
essential to carefully read and understand the usage instructions
provided in the user manual. The user manual should be considered
an integral part of the machine, and it should always be kept
easily accessible for future reference.
Training Services
TEINNOVA offers training services to assist customers in
achieving their goals. They provide customized training programs
for equipment usage and training for operatives to ensure optimal
performance. These training services aim to enhance the
professional skills of users, enabling them to provide excellent
service and contribute to the success of their clients.
Technical Service
TEINNOVA’s in-house manufacturing of cleaning equipment allows
them to closely monitor the quality and performance of each
machine. This results in low repair rates, and any issues that
arise are promptly resolved by their Technical Assistance Service.
The service is managed by the same team as the factory, ensuring
efficient support. TEINNOVA provides various replacement parts and
related accessories for their equipment.
Symbols
The user manual includes a section explaining all the symbols
used throughout the manual and on the equipment itself. It is
crucial to read and understand the text associated with these
symbols, as they relate to personal safety and equipment
safety.
-
DANGER! This symbol indicates a potentially
dangerous situation that could lead to serious injury or death if
the instructions are not followed correctly. It is essential to
read and follow all instructions in the Safety information
section. -
WARNING! This symbol indicates a potentially
dangerous situation that could cause serious injuries or death if
the specified instructions are not followed appropriately. -
CAUTION! This symbol indicates a situation
that could cause property damage without causing personal injuries
if the specified instructions are not followed appropriately.
By adhering to the safety instructions and understanding the
symbols, users can ensure their personal safety and protect the
equipment from potential damage.
concept
AR20
Compressed air generator
user manual
ENG1-30
Original manual translation
introduction
Dear customer:
Many thanks for having placed your trust in a quality product from TEINNOVA.
This product has been made using modern manufacturing procedures and a range
of measures to guarantee quality. We endeavour to do everything possible to
ensure you are satisfied with the product and have no problems when working
with it. If you have any questions about this product please contact your
distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for your
equipment.
Consider this manual as part of the machine and always have it to hand for
future queries.
Training services
Our training services have been designed to help our customers achieve their
goals and together we’ll develop training programs which are in line with your
strategy.
We offer the possibility of providing companies with specific training on how
to use our equipment and training for their operatives so that they can do the
best job and thus contribute to the success of their end clients. Knowledge
such as how to objectively prepare a proper budget, answer any particular
problems that could arise, or offer more professional and efficient service.
Technical service
Thanks to our in-house manufacturing of cleaning equipment we can constantly
monitor the quality and performance of each machine we produce. This has
allowed us to have very low repair rates which have always been resolved by
our own Technical Assistance Service in very short time frames. The service is
managed by the same human team as the factory. We have every type of
replacement available for your equipment as well as related accessories.
941445056
This instruction manual is protected by copyright. We reserve all rights,
especially the right to produce, translate and create using electronic
systems.
Compressed air generator
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contents
symbols
5-30
safety warnings
6-30
conditions of use
7-30
get to know your machine
8-30
accessories and related equipment
9-30
operating instructions
11-30
transport
20-30
maintenance and care
21-30
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3-30
contents
waste management
27-30
technical specifications
28-30
guarantee conditions
29-30
declaration of conformity “CE”
30-30
Compressed air generator
4-30
symbols
All the symbols used in this manual, as well as those on the equipment, are
explained in this section. It is important to read the text associated with
these symbols carefully, since it is about personal safety and equipment
safety.
DANGER! This symbol warns you of a potentially dangerous situation which could
result in serious injury or even death if the instructions given are not
followed properly. Make sure you read all the instructions in the “Safety
information” section.
WARNING! This symbol warns of a potentially dangerous situation that could
cause serious injuries or even death if the indicated instructions are not
followed appropriately.
CAUTION! This symbol warns of a situation that could cause damage to property
without causing personal injuries if the indicated instructions are not
followed appropriately.
IMPORTANT NOTE! This symbol alerts you to information about the best way to
use the equipment avoiding any possible improper operation.
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safety warnings
The AR20 compressed air generating equipment must not be used for purposes
other than those listed in this instruction manual.
The use of the AR20 by several people at the same time is unnecessary and is
also prohibited for safety reasons.
The electrical installation must be compatible with the voltage, frequency and
power of the motor and the cables must have the appropriate size.
The compressed air generator AR20 is NOT suitable for use in areas with a
potentially explosive atmosphere.
Take care to place your AR20 compressed air generator on a smooth and stable
surface. Lock the front wheel brakes so that the machine remains stable when
operating.
Safety glasses are mandatory to prevent any possible dust or matter being
projected into the operator’s eyes.
Adequately secure the AR20 compressed air generator and lock the wheels when
transporting it.
Should you have doubts about the proper performance of the compressor or its
components, we advise you to contact TEINNOVA’s Technical Assistance Service
at telephone +34 941 44 50 56.
Do not open the control box on your AR20 compressed air generator. In the
event of a fault, contact TEINNOVA’s Technical Assistance Service on telephone
number: +34 941 44 50 56.
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conditions of use
AR 20 is a machine for generating compressed air using a blade system. Keeping
a space free for ventilation around the machine while it is working is
essential for its proper operation. Keep a distance of more than 1.5 metres
between the air generator and any other object or wall.
It can be used in combination with either a TECAI brushing robot, or a TEGRAS
brushing robot as shown in the usage diagram. Your AR20 also has a second air
outlet in case you want to use another pneumatic tool. It also has an electric
power outlet at the same voltage and frequency as the intake. This enables us
to power other electrical equipment through the AIRNET 320.
Any other use is completely prohibited without written authorization from the manufacturer
The machine is only to be handled by personnel who are properly authorized and properly trained, or possess at least a sufficient level of technical experience.
AR20 Compressed air generator
TEGRAS MULTIPRO Pneumatic brushing robot for cleaning ducts
IFOAM MINI Active foam generator and rinser
LEGEND
chemical product and low pressure rinsing power supply air compressed mains water
Compressed air generator
Low pressure lance
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get to know your machine
Components:
1- AR20 carrying handle 2- Clasp Carrying handle 3- Pressure gauge (for
internal pressure) 4- Oil tank in take 5- Oil level indicator 6- Oil tank
outlet 7- Wheel 8- Start switch
9- Wheel brake 10- Wheel 11- Auxiliary compressed air outlet 12- Main compressed air outlet 13- Mains po wer outlet 14- Connection to mains electricity 15- Loading a nd unloading handle
1
8
2
3 4 5
6
11
13
12
14 7
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9
10
8-30
accessories and related equipment
Related equipment:
Pneumatic saw Pneumatic reciprocating saw capable of working at 10,000 strokes
per minute. With a stroke length of 3/8″.
Code HE7100200
Pneumatic drill 1/2 HP 2,000 rpm free speed pneumatic drill, pistol grip.
Aluminium tool with rubber handle.
Code HE7100100
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accessories and related equipment
forte
Pneumatic duct-cleaning brushing machine. Code TG3310102
multipro
Pneumatic duct-cleaning brushing machine. Code TG3310202
Electro-pneumatic duct-cleaning brushing machine. Code TC3120200
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operating instructions
Steps to install the ifoam correctly:
1 Positioning your AR20:
Place your AR20 on a smooth and stable surface. Position the machine close to
a mains power socket. Once the machine has been positioned in the best place
for working, lock the front wheels so that the machine remains stable.
2 Connecting to the mains:
Use the cable that comes with the machine to connect the machine to the mains.
This cable has a mains connection and a power supply connector (blue) specific
to the machine. Connect the cable to the mains and then connect it to your
AR20. The connection to your AR20 is made by turning the blue connector to the
right, as shown in the image.
With three-phase TEGRAS compressor models, check that the power phase supply
is correctly connected. The compressor is equipped with a device to detect the
sequence of the power lines, and to prevent operation when this is not
correct. The mains connector has two interchangeable pins to ensure the
correct order of the phases.
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operating instructions
3 Using with Tegras or Tecai brushing robot:
These connections are used in the case of the Tegras Multipro and the Tecai
Element Auto with the combined hose, which has a pneumatic and an electrical
connection. This combined hose is not provided with the AR20. If your AR20 is
to be connected with other Tegras or Tecai brushing machines, use a hose with
only pneumatic connections which is not provided with the AR20. This example
will explain the connection with a Tecai Multipro.
Pneumatic connection:
Connect the combined hose to your AR20.
Connect the combined hose to the pneumatic inlet connection of the TEGRAS
MULTIPRO.
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operating instructions
Stop the AR20 that supplies the pneumatic tool with compressed air. Once
stopped, operate the tool so that any compressed air remaining in the circuit
can be released. This image shows the AR20, which is stopped by turning the
on/off switch to the left, as shown in the diagram.
Disconnect the combined hose from the inlet connection of the TEGRAS MULTIPRO.
Disconnect the combined hose from your AR20.
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operating instructions
Power connection:
Connect the combined hose to your AR20. The connection to your AR20 is made by
turning the blue connector to the right, as shown in the image.
Connect the combined hose to the mains connection of the Tegras Multipro. The
connection to the Tegras Multipro is made by turning the blue connector to the
right, as shown in the image.
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operating instructions
Disconnect the blue electrical connection from the Tegras Multipro. The
disconnection is made by turning the blue connector to the left and pulling it
out as shown in the image.
Disconnect the blue electrical connection of the AR20. The disconnection is
made by turning the blue connector to the left and pulling it out as shown in
the image.
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operating instructions
4 Using the auxiliary tool:
Use a low pressure hose to make this connection. Connect the low pressure hose
to the AR20.
Connect the low pressure hose with the pneumatic intake connection on the
auxiliary tool.
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operating instructions
Stop the AR20 that supplies the pneumatic tool with compressed air. Once
stopped, operate the tool so that any compressed air remaining in the circuit
can be released. This image shows the AR20, which is stopped by turning the
on/off switch to the left, as shown in the diagram.
Disconnect the low pressure hose from the intake connection on the pneumatic
tool that has been used.
Disconnect the low pressure hose from the AR20.
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operating instructions
5 Turning on the AR20:
Once the tool or machine which the AR20 is going to power has been connected,
turn the AR20 on using the switch located on the side of the machine as shown
in the diagram.
Start the AR20 is made by turning the on/off switch to the right, as shown in
the image. Once the switch has been turned on you can hear the compressor
working, and if you do not hear anything it is because it is not working. This
may be due to a faulty electric connection in the AR20.
The compressor should not be started with internal pressure as this may cause
serious damage to the equipment. To purge this pressure, keep the TEGRAS
equipment running on compressed air when the compressor is turned off.
When the compressor is working and loaded, the oil level must be around the
half-way mark of the indicator. If this level is too low, top it up with the
appropriate oil supplied by TEINNOVA.
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operating instructions
6 Stopping the AR20:
Turn off the AR20 when the work is finished and unplug it. Stop the AR20 by
turning the on/off switch to the left, as shown in the diagram.
Remove the AR20 from the mains by turning the blue connector to the left and
pulling it out as shown in the image.
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transport
The machine has been designed to be transported in a small van. When
transporting the machine it should be firmly tied in order to prevent any type
of damage. Additionally, it should be placed in its normal working position
(vertical) and the front wheel brakes should be on. Placing the machine on a
transport pallet or anything similar is not advised. The machine must be
placed on a completely flat and horizontal surface.
The machine must be transported in its working position. Never on this side.
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maintenance and care
Keep the machine as clean as possible. Keep the equipment somewhere that is protected from the weather.
When work has finished, remember to purge the internal pressure of the compressor The AR20 compressed air generator must not be started while there is internal pressure as it may seriously damage the machine.
DO NOT use flammable liquids or products not approved under current legislation to clean the AR20 compressed air generator.
The AR20 has a safety system which stops the compressor when the interior
temperature is higher than the optimal value for operation. This safety system
consists of two temperature sensors, one located in the motor area and another
near the compressor. If either of these sensors detects a temperature that is
too high to operate with, the compressor will stop so that no component is
damaged. Once this happens, the machine must cool down before being used
again.
The oil, filters, O-rings, oil and water separator and oil return valve must
all be changed after 5000 hours of work, or a year and a half. This general
revision should be carried out by the technical service of Teinnova. Besides
this general revision, the oil le vel must be checked weekly, the intake
filter cleaned every month and the electrical installation tested every six
months.
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maintenance and care
Maintenance operations:
1 Lubrication of the AR20
Use only the amount of lubricant needed for the AR20, because the machine can
be damaged by using too much or too little lubricant. Carefully clean any oil
or grease left over after lubrication. The oil must be changed when the
machine is warm and the compressor is completely depressurized. The oil must
be at a temperature between 25º and 30º. Check that the pressure gauge
indicates that there is no inner pressure to ensure that the machine has
depressurized successfully.
The lubricant recommended by TEINNOVA for the AR20 is ROTOROIL 8000 F2, for its tried and tested quality.
Level oil indicator
After changing the oil, replace the seals shown in the diagram and replace the tap on the filling intake and the discharge valve as quickly as possible. This must be done quickly to prevent dust or particles entering the main parts of the machine, which may cause damage when it is running.
Gaskets
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maintenance and care
2 Cleaning and/or replacing the air filter:
Loosen the locking bolts and remove the cover in order to clean or replace the
air filter of the AR20. Once the filter cartridge is accessible, as in the
second image, remove it for replacement or cleaning. It should be changed
after 5000 hours of work or earlier if it is in bad condition.
Obstruction of the filter will increase the electricity consumed by the
machine and cause failure of mechanical parts due to poor cooling.
The filter should be cleaned with compressed air, directing the jet from the inside of the cartridge. Once the cartridge has been cleaned or replaced, clean the housing and the cover of the filter, ensuring that dirt does not enter the aspiration intake. Finally, tighten the locking bolts.
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maintenance and care
3 Cleaning and/or replacing the return valve:
Loosen the locking bolts and remove the aspiration cover in order to clean or
replace the return valve of the AR20. Once the oil tank is accessible, loosen
the return valve of oil 2 and remove the sintered filter. 3 If the sintered
filter has hard encrusted dirt, it should be replaced.
Replace the O-rings 1 when carrying out this maintenance task 1 as shown in
the second image.
1
Clean the valves by washing them in mild detergent then using compressed air to remove any remaining dirt. Aim the jet of compressed air directly at the valves. After cleaning or replacing the parts, install them in their places and finally put the aspiration cover back on and tighten the locking bolts. Carry out the steps indicated as shown in the image.
2
3
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maintenance and care
4 Replacing the air-oil separator:
Loosen the locking bolts and remove the aspiration cover in order to replace
the return valve of the AR20. Once the air-oil separator is accessible 2 ,
extract it and replace it with a new one. The longitudinal seal of the
separator must be oriented towards the inside of the compressor.
1
2
Once the air-oil separator has been replaced, install the different parts,
taking special care to ensure that the O-rings
1 are perfectly positioned in their corresponding housings. Applying a film of
grease can help to keep them in place during assembly. Finally put the
aspiration cover back on and tighten the locking bolts.
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maintenance and care
Spare parts:
TEINNOVA has replacements for all parts of the machine as well as for
consumables for all the maintenance tasks mentioned in this manual. If you
require any part or consumable, contact TEINNOVA’s Customer Service Department
on telephone number: +34 941 44 50 56.
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waste management
The materials used in the packaging are recyclable. Do not dispose of the
packaging in household waste, but hand it in at official collection points for
recycling.
Do not dispose of electrical equipment in the trash! We recommend that
electrical tools and accessories are subjected to an environmentally friendly
recovery process. Please dispose of the materials in the appropriate container
or go to your local collection point.
Directive 2012/19/EU of 4 July 2012 on waste electrical and electronic
equipment (WEEE).
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technical specifications
AR20
Min. size cable: Nominal pressure: Air supply (5 bar // 72,52 psi): Reception
capacity: Power: Sound level: Operating principle: Service limit temperature:
Outlet temperature: Dimensions:
Extendable handle: External structure material: Weight: Residual oil in
compressed air: Hydraulic circuit capacity:
Features
400V / 3 / 50Hz
110V / 60Hz
220V / 50Hz
2,5 mm2 // 3,88 x 10-3 in2
10 bar // 145,04 psi
240 liters/min // 8,48 cfm
360 liters/min // 12,71 cfm
2,2 kW
70 dB
Pallet 5 – 40 oC // 41 – 104 oF
75 oC // > 167 oF
802 x 565 x 390 mm
31,5 x 22,3 x 15,35 inches
Until 800 mm // 31,5 inches
Stainless steel
50 kg // 110,23 lb
< 3 ppm
1,5 liters // 0,4 gal
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guarantee conditions
1. “TEINNOVA” guarantees its products for a period of 15 days as regards aesthetic defects or faults which are noticeable with the naked eye. In terms of all other manufacturing defects and faults in the products, the guarantee is of 1 year. The “Buyer” must notify “TEINNOVA” of the existence of any defects as soon as they are observed and in any case within a maximum deadline of 5 days from when they become apparent. Notification thereof outside of said deadline shall lead to the non-application of the guarantee. “TEINNOVA” reserves the right to request that the products be sent to the factory or the closest official Technical Support Service for their due inspection and the delivery costs are payable by the “Buyer”. Said costs shall be reimbursed if the product is proven to be effectively non-conforming. “TEINNOVA” will pick up and send the products to the factory or to the nearest official Technical Assistance Service for proper inspection. At that time, it will be determined whether the warranty will apply or it is within the warranty exclusions. If the guarantee is applicable, the transport, both collection at the customer’s facilities and return of the product, will be borne by TEINNOVA. If it is excluded from guarantee (point 2), the transport, both collection at the customer’s facilities and return of the product, will be borne by the customer. “TEINNOVA” reserves the right to overrule the application of the guarantee when there is no evidence
of the product’s non-conformity and it shall not apply said guarantee until coverage has been expressly proven. In the case that the product is covered, “TEINNOVA” can replace it or determine the necessary repair method. All repair works that are carried out under the product guarantee must be carried out in “TEINNOVA” facilities or in those of the party it designates. The guarantee covers the materials and labour required to repair or replace the parts or elements considered as defective from origin. The maximum guaranteed amount or value shall be the maximum price of the sale of the product to the “Buyer”. Any claims made under the coverage of the guarantee shall not grant the right to delay and/or withhold payment of the corresponding invoice and/or any other pending invoices. 2. Guarantee Exclusions: the following are excluded from the guarantee: actions, alterations or manipulations of the product that are carried out without the prior express authorisation of the “Seller”; indirect and/or consequential damage; damage caused by negligence, by improper use or by usage that does not conform to the instructions and intentional damage; faults due to adaptations made to the products or the use of parts that were not previously and expressly certified or authorised by the Seller; costs for detection of the fault; costs for collection or replacement (the latter two are unless the non-conformity is proven and within the limits established in section 1).
TECAI INNOVA S.L. C/ Las Balsas 16-B, Pol. Ind. Cantabria. 26009 LOGROÑO (La Rioja), Spain.
Año Year
TEINNOVA reserves the right to make changes to the equipment without giving prior notice.
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declaration of compliance “CE”
MODEL: AR20
SERIAL NUMBER: CO33302020000 – CO33302029999
MANUFACTURER INFORMATION:
Manufacturer name: tecai innova s.l.
Telephone number: +34 941 44 50 56
Fax:
+34 941 25 24 71
Web:
www.teinnova.net
TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies with all the essential requirements of the following directives:
–
Machinery directive 2006/42/CE
–
Directive 2014/30/EU on electromagnetic compatibility and its amendments.
–
Directive 2014/35/EU on the sale of electrical equipment.
RESPONSIBLE FOR THE TECHNICAL DOSSIER:
Technical Director
armando sáenz angulo
Pol. Ind. Cantabria, C/Las Balsas 16 26009 Logroño (La Rioja)
signature: armando sáenz angulo
Technical Director
Made in Logroño, 10 december 2011
Compressed air generator