BD 1061650 Allison HD Transmission Pan User Manual

BD 1061650 Allison HD Transmission Pan

Product Information

Product Name: BD Allison HD Transmission Pan
Compatible Vehicles: GMC/Chevrolet Duramax Diesels
Part Number: 1061650
Manufacturer: BD Engine Brake Inc.
Contact Information: 1-800-887-5030 | https://www.bddiesel.com

Kit Contents

• 1601651 Transmission Oil Pan
• 1200208 Temp Sensor Port Plug
• 1601613 Magnetic Drain Plug
• 1601715 Bolt (8mm x 30mm) – Qty: 1
• 50496228 Pan Gasket – Qty: 1
• 1601512 Flat Washer – Qty: 1
• 29537966 Deep Filter – Qty: 12
• 1601615 Filter Support Strap – Qty: 1
• 1601614 Deep Pan Filter Support Bracket – Qty: 1

Tools & Equipment Required

• 13 Quarts of Automatic Transmission Fluid (refer to the vehicle owner’s manual for correct type)
• 1 Can Brake Clean or equivalent
• 3/8 Drive 5/16 & 7/16 Socket
• 3/8 Drive Torque Wrench
• 3/8 Drive 6mm & 8mm Allen Driver
• 3/8 Drive Ratchet
• Pipe sealant or Teflon tape
• 3/8 Drive 6 Extension
• 3/8 Drive 13mm & 15mm Socket

Product Usage Instructions

1. Park the vehicle on flat and level ground with the park brake applied and the transmission in park.
2. Drain the transmission pan of any existing fluid and remove the 12 existing bolts that secure the pan to the transmission case.
3. Remove the pan slowly. If the pan is stuck to the case, tap the side of the pan lightly with a soft-faced mallet until it breaks free.
4. Carefully pull the pan off of the transmission. Inspect the magnet that is in the bed of the pan for any excess material (dust type material is normal). If any debris found looks abnormal, consult with a transmission professional for diagnostics.
5. Remove old filter and seal and discard. (It’s advisable to change the spin-on filter since you will be using new oil) Lightly lubricate the lip seal of the new deep filter (provided in the kit). Insert snout into valve body filter opening and press until the lip seal is fully inserted and cannot be inserted any farther.
6. When the new pan is removed from the packing box, it is advisable to clean the inside of the pan with Brake Clean or an equivalent cleaner to ensure any unwanted residue is removed from the inside of the pan.
7. Remove the two bolts as shown in the picture. Attach the stainless strap over the top of the filter so that it secures the filter snout in place. Install the filter support bracket on the rear of the filter. Tighten bolts to 10 lbs-ft.

Important: Please use a torque wrench when installing any transmission component.

Pan Gasket Notes This kit has been updated to use the OEM bonded rubber Allison transmission pan gasket (50496228).
Old style pans (identifiable by a machined o-ring groove on the pan gasket surface) utilize a reusable o-ring. BD part number 1601610 / Daemar 16.401-.139-V-C / A.R. Thomson V75D-1/8×51.50”.

Torque Specs

IMPORTANT REPLACEMENT FILTER NOTE
You must use the Deep Allison filter # 29537966. One is included in this kit
NOTE: Please use a torque wrench when installing any transmission component.

INSTALLATION

• Park the vehicle on flat and level ground with the park brake applied and the transmission in park.

• Drain the transmission pan of any existing fluid and remove the 12 existing bolts that secure the pan to the transmission case.

• Remove the pan slowly. If the pan is stuck to the case, tap the side of the pan lightly with a soft-faced mallet until it breaks free.

• Carefully pull the pan off of the transmission. Inspect the magnet that is in the bed of the pan for any excess material (dust type material is normal). If any debris found looks abnormal, consult with a transmission professional for diagnostics.

• Remove old filter and seal and discard. (It’s advisable to change the spin on filter, since you will be using new oil) Lightly lubricate the lip seal of the new deep filter (provided in the kit). Insert snout into valve body filter opening, and press until the lip seal is fully inserted and cannot be inserted any farther.

• When the new pan is removed from the packing box, it is advisable to clean the inside of the pan with “Brake Clean” or an equivalent cleaner to ensure any unwanted residue is removed from the inside of the pan.

• Remove the two bolts as shown in the picture. Attach the stainless strap over the top of the filter so that it secures the filter snout in place. Install the filter support bracket on the rear of the filter. Tighten bolts to 10 lbs-ft.

• Line up the pan with the bolt holes in the case and install two 8mm x 25mm pan bolts with washers on either side of the pan to hold it in position.

• While the pan is still loose, install the remaining ten bolts and washers until they are hand tight. Snug up the first two bolts that were installed in the previous step.

• Torque all pan bolts to 15 lbs-ft.

• Install and torque the pan plug to 20 lbs-ft.

• Apply pipe sealant or Teflon tape to the brass plug (1200208).

• Install and torque the brass plug or temperature sender unit (if equipped) to 12 lbs-ft.

• Fill the transmission to the proper level, with the recommended fluid. Filling at a maximum of 5 quarts at a time, and then re-check the fluid level.

• This pan is designed to fit with no parts rubbing or touching the pan once it is installed on the transmission. If for some reason there is something rubbing or touching the pan, please contact BD Technical Support at 800-887-5030 before operating the vehicle.

BD Engine Brake Inc.
1-800-887-5030 | https://www.bddiesel.com

References

• BD Diesel USA - Diesel Performance Parts & Products
• BD Diesel USA - Diesel Performance Parts & Products

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