TEiNNOVA QR B3 V1 Filnet B300 Ultrasonic Ultrasonic cleaning equipment User Manual

Ultrasonic cleaning equipment
Filnet B300 Ultrasonic
User manual

QR B3 V1 Filnet B300 Ultrasonic Ultrasonic cleaning equipment

Introduction
Dear customer:
Many thanks for having placed your trust in a quality product from TEINNOVA.
This product has been developed with modern manufacturing procedures and a range of measures to guarantee quality.
We endeavour to do everything possible so that you are satisfied with this product and can work with it without any problems.
If you have any questions about this product please contact your distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for your equipment.
Consider this manual as part of the machine and always have it to hand for future queries.
Training services
Our training services have been designed to help our customers achieve their goals and together we’ll develop training programs which are in line with your strategy.
We offer the possibility of providing companies with specific training on how to use our equipment and training for their operatives so that they can do the best job and thus contribute to the success of their end clients. Knowledge such as how to objectively prepare a proper budget, answer any particular problems that could arise, or offer more professional and efficient service.
Technical service
Thanks to manufacturing the cleaning equipment ourselves we can control the quality and the performance of each machine we manufacture at all times.
This has allowed us to have very low repair rates which have always been resolved by our own Technical Assistance Service in very short time frames. The service is managed by the same human team as the factory.
We have every type of replacement available for your equipment as well as related accessories.
teinnovacleaning.com
941445056
© This instruction manual is protected by copyright. We reserve all rights, especially the right to produce, translate and create using electronic systems.

 Simbols

All of the graphic symbols shown in this manual as well as those indicated on the equipment itself are explained in this section. It is important to read the text relating to these symbols with special care as it concerns personal and equipment safety.
DANGER!
This symbol warns of a potentially dangerous situation that could cause serious injuries or even death if the indicated instructions are not followed appropriately. Ensure that you read all the instructions described in the “Safety information” section.
WARNING!
This symbol warns of a potentially dangerous situation that could either cause mild or moderate injuries or damage to property, causing personal injuries, if the indicated instructions are not followed appropriately.
CAUTION!
This symbol warns of a situation that could cause damage to property without causing personal injuries if the indicated instructions are not followed appropriately.
IMPORTANT NOTE!
This symbol warns of information relating to the optimal use of the equipment in order to avoid possible handling errors.

**** Safety warnings

• The FILNET equipment must NOT be used for anything other than the uses outlined in this instruction manual.
• DO NOT CONNECT the machine to an electrical outlet if you are not sure that the supply voltage is the correct one.
• Operations for emptying and replacing the SONICLEAN chemical product must be carried out by suitably qualified personnel.
• Take care to place your FILNET on a smooth and stable surface. Lock the wheel brakes so that the machine remains stable.
• The use of SAFETY GLASSES is recommended in order to avoid the possibility of chemical products splashing into the eyes of the operator.
• Adequately secure the FILNET and lock the wheels when transporting it in a vehicle.
• NEVER move the machine with the tank full.
• The SONICLEAN product is not harmful to you or to the environment. However, you must bear in mind that it works at a high temperature, so it is necessary to USE PROTECTION GLOVES for handling the filters or objects placed on the tray.
• Do not open the front cover of your FILNET or tamper with the equipment. In the event of a breakdown, get in touch with TEINNOVA’s Technical Assistance Service on telephone number: +34 941 44 50 56.
• Before opening the cover completely, open and then close it again in order to release the steam.
• The equipment will be located in a place with adequate lighting so that the operator does not have to strain, according to Royal Decree 486, the minimum lighting must be 100 lux.
• When it is necessary to empty the equipment to clean it and to change the water, it is very important that the equipment is disconnected from the mains electricity and that you wait until the temperature of the cleaning-tank has fallen before you empty it.
• During the review and/or maintenance of the resistive heating, it is necessary to be sure that the main switch is in the off position, and it is advisable to unplug the equipment from the mains electricity.
• Do not use power cables and/or plugs that are in poor condition. Do not touch, plug in or unplug the power cable and/or the plug with damp hands.
• Before starting up the equipment, it is necessary to ensure that it is correctly earthed and that the supply voltage is suitable.

**** Intended conditions of use

FILNET B300 ULTRASONIC is equipment used for immersion cleaning thanks to the combined action of the temperature and the SONICLEAN chemical and the ultrasonics. The temperature is controlled with two resistance heaters to heat the water inside. The ultrasonics are generated by an ultrasonic generator incorporated in the machine. Its operation is simple and is carried out by the control panel, located on the front of the machine. Once the clean objects have been taken out, they should be rinsed in order to remove the remains of the chemical that can still be found on them. It is suitable for cleaning kitchen utensils and grease retention filters.
It does not need to be used with any other equipment in order for it to work. It only needs a suitable electrical outlet near to where the machine will be placed.
Any other use is completely prohibited without written permission from the manufacturer.
Unless indicated otherwise, the degreasing chemical product shall be the one recommended by the manufacturer, SONICLEAN DETERGENT.
Using a different chemical will nullify the guarantee and might cause irreparable damage to your FILNET B300 ULTRASONIC machine.

Get to know your machine

Components:

1. Body
2. Drain
3. Control panel
4. Handle
5. Wheels
6. Cover

Accessories and related equipment

Optional accessories:

| SONICLEAN DETERGENT
A liquid chemical product specifically for removing encrusted and burnt in grease on all types of kitchen utensils in the catering industry.
Cod. PQ8200100
---|---
| SONIPOWER BOOSTER
A liquid chemical that improves the cleaning performance of the Comegras Sonic detergent.
Cod. PQ8200200

Operating instructions

③ Control panel:

• Ultrasonic ON/OFF button: The ultrasonic start/stop button, when this button is pressed, the ultrasonic generator starts to work and the working light on, pressing this button again, the ultrasonic stops working and the working light goes out.
• Degas button: Ultrasonic degassing button, press this button, the ultrasonic generator begins to enter the degassing working state, the Degas light on; press this button again, the degassing stops working, and the Degas light goes out. When degassing starts, power regulation is ineffective.
• UP button: Press this button, if in TEMP SET mode, set the heating temperature increase; if in TIME mode, the ultrasonic working time increases; if in GEN POWER mode, the ultrasonic power percentage increases. Press this key for three seconds to enter the setting of the number of communication generators. The address of the local control generator is A1-A6. For example, when set to A5, the controller can control the operation of 5 generators at the same time.
• DOWN button: Press this button, if in TEMP SET mode, set the heating temperature to decrease; if in TIME mode, the ultrasonic working time decreases; if in GEN POWER mode, the ultrasonic power percentage decreases.
• HEAT ON/OFF button: Wash tank heating start/stop button, press this button, the heating light is flashing, and the cleaning tank starts heating (When the water temperature in the cleaning tank is higher than or equal to the set temperature, the heating light is on steady, the cleaning tank is not heating); press this button again, the Heating lamp is off and the heating stops working.
• GEN POWER button: Press this button, the ultrasonic power percentage display light flashes, it enters the power percentage setting mode, and then press this key to log out this mode. The percentage of power is 0-100%.
• TIME button: When this button is pressed, the time display light flashes and enters the time setting mode. Press this button for 3 seconds to enter the time-H setting (the default setting is the min setting), and then press this button to log out this mode. H mode time range 9H59MIN; MIN mode time range is 59MIN59S.
• TEMP SET button: Press this button, the temperature display light flashes, it enters the temperature setting mode, the flashing temperature value is the set temperature, press this button again, log out this mode, the temperature display light is on steady, during this time the digital tube displays the current actual temperature. In addition, when a communication failure alarm occurs, pressing this key will cancel the alarm. Set the temperature range 0-100 degrees.
• ALARM light: When the communication between the control board and the ultrasonic generator fails, or the cleaner start heating/ultrasonic on without water in the tank, the alarm light flashes, and the buzzer sounds an alarm at the same time. The percentage of ultrasonic power display indicate an alarm fault code. The fault code is as follows:

| Fault code| Fault reason
---|---|---
1| AL-1| Lack of water alarm
2| E-10| Address 1 Generator Communication Failure
3| E-20| Address 2 Generator Communication Failure
4| E-30| Address 3 Generator Communication Failure
5| E-40| Address 4 Generator Communication Failure
6| E-50| Address 5 Generator Communication Failure
7| E-60| Address 6 Generator Communication Failure

Steps to install the equipment correctly:
① Positioning your FILNET:
Place your FILNET on a smooth and stable surface. Place the machine near to a mains electrical outlet. Once the machine has been positioned in the best place for performing the work, lock all the wheels so that the machine remains stable.
③ Filling the tank:
Remove the cover and fill your FILNET’s tank with a mixture of water and chemical. The ratio of chemical to water in the mixture is estimated according to the chemical’s instructions.
** Do not fill the tank up to the top in order to avoid the mixture overflowing when inserting the objects to be cleaned.
③ Operation steps :**

1. Connect the control board’s power port to the 24V switching power supply (note the positive and negative directions).
   After setting the heating temperature, ultrasonic working time, power percentage, and the communication address of the control board,  start the ON/OFF button to tart the ultrasonic work. At the same time, press the HEAT ON/OFF button to turn on the cleaning tank heating.

2. When there are too many bubbles in the cleaning tank, press the DEA button to activate the degassing function of the ultrasonic wave.

④ Checking the temperature of the mixture:
Check that the temperature of the mixture is suitable for the cleaning task. This temperature must be between 65 – 80oC so that the chemical acts at an optimal level. The cover must be closed, except for when checking the temperature and inserting or taking out the objects to be washed.
** The energy consumption when starting up the machine is high. However, its consumption when operating is a lot lower.
⑤ Loading the FILNET:
Load the basket with the objects to be cleaned and place it in the tank, holding the basket by its handles. After inserting the objects to be cleaned, close the cover.
** Be careful when submerging the basked in the tank in order to avoid splashing.
** The machine does NOT work if it is empty, so to start it we will have to fill it up to its optimal capacity
⑥ Unloading your FILNET:
Unload the objects from the basket after the cleaning time has come to an end. To remove the basket, hold it by the handles. Depending on the objects being cleaned, a given time will be required. These approximate times are set out in the timings table in the manual.
** Before opening the cover completely, open and then close it again in order to release the steam.
** After unloading the tank, rinse off all the objects to remove the remains of the chemical.
⑦ Closing your FILNET:
Close the cover when the job has finished.
** Do not turn off your FILNET unless it is going to be unused for a prolonged period of time.

**** Use of chemical products

SONICLEAN DETERGENT is a liquid detergent specifically for removing stubborn grease on any type of metal, except aluminium, with an ultrasound machine. It is especially formulated for use with the FILNET grease removal system. Its effectiveness is guaranteed for 30 days of use, maintaining its active ingredients. To use it, pour the SONICLEAN DETERGENT in the FILNET’s tank until the chemical represents 5% of the chemical/water mixture and stir until it is completely dissolved.
It is supplied in 10 litre containers and has the following characteristics:

• Physical and chemical properties:
  • Physical state: Liquid
  • Colour: Reddish-yellow
  • Smell: Floral
• The product, when dissolved at 2%, is classified as Xi (irritant) with R36/38 (irritant to the eyes and skin).

SONIPOWER BOOSTER is a chemical that increases the performance of the SONICLEAN DETERGENT by using ultrasound as a cleaning technique. The booster chemical has to be 2.5% of the mixture. It is supplied in 10 litre containers and has the following characteristics:

• Physical and chemical properties:
  • Physical state: Liquid
  • Colour: Colourless
  • Smell: Alcohol

Before starting to clean, it is very important to read the label on the product’s container in order to know the properties, uses, instructions and warnings to bear in mind when using SONICLEAN DETERGENT and SONIPOWER BOOSTER.
Handling and storage:

• It must be stored in a covered and dry place.
• Do not store in temperatures lower than 5oC.
• Do not store in temperatures higher than 30oC.
• Do not mix with any other chemical product.

The maximum storage time is 6 months.
Use PPE to prevent splashes or inhalation of the fumes emitted by the chemical.
It is mandatory to use PPE when working with the machine as set out in Law 31/1995 for Occupational Risk Prevention.
PPE that has to be used when handling your FILNET B300 Ultrasonic:

| complete facial protection| This protects against particles and splashes. The standard that governs this PPE is UNE EN 166:2002 “Personal
eye-protection – Specifications”.
---|---|---
| complete body protection| It protects the body from accidental chemical splashes.
The standard that governs this PPE is UNE EN 13034:2005.
| complete protection of hands| It protects hands from accidental chemical splashes and against mechanical risks such as burns.
The standards that govern this PPE is UNE EN 420:2004 and UNE EN 374-1:2004.
| complete breathing protection| It protects against the inhalation of fumes produced by the chemical The standard that governs this PPE is UNE EN 136:1998.

 Transport

The machine has been designed to be able to transport it in a small van.
When transporting the machine it should be firmly tied in order to prevent any type of damage. Additionally, it should be placed in its normal working position (vertical) and the front wheel brakes should be on.
Placing the machine on a transport pallet or anything similar is advised against. It is essential that the machine is stood on a completely flat and horizontal surface.
The machine should never be placed in a horizontal position for transporting it. This would cause significant damage in the machine and consequently it would not function correctly.
The machine must always be empty when transporting it.

**** Maintenance and care

Keep the machine as clean as possible and somewhere that is protected from the weather.
** After starting up your FILNET do not turn it off unless it is going to be unused for more than a week. The reason for this is because the energy needed to heat the mixture of water and chemical to the optimal temperature is greater than the energy needed to keep it running. This is because your FILNET is thermally insulated.
The water and chemical mixture is changed around every 30 days. This is the time that the chemical is still effective for, according to the manufacturer’s data sheet. Depending on the work load that is used in the mixture, this mixture change period can decrease.
Replacement parts:**
TEINNOVA has replacements for all parts of the machine as well as for consumables for all the maintenance tasks mentioned in this manual.
In the event of needing any part or consumable, get in touch with TEINNOVA’s Customer Service Department on telephone number: +34 941 44 50 56.

Protect the environment

The materials used in the packaging are recyclable. Do not throw the packaging away with domestic waste. Take it to an official collection point for it to be recycled.
Old appliances contain valuable materials for recycling and subsequent use. Do not throw the packaging away with domestic waste. Take it to an official collection point.

Problem solving guide

and 23
Poor cleaning results| Use of chemicals that are not recommended by TEINNOVA| Use chemicals recommended by TEINNOVA| Page 18
The chemical ratio is lower than that recommended by TEINNOVA.| Use the chemical ratios recommended by TEINNOVA.| Page 18

 Technical specifications

 Conditions of the guarantee

1. “TEINNOVA” guarantees its products for a period of 15 days as regards aesthetic defects or faults which are noticeable with the naked eye. In terms of all other manufacturing defects and faults in the products, the guarantee is of 1 year.
   The “Buyer” must notify “TEINNOVA” of the existence of any defects as soon as they are observed and in any case within a maximum deadline of 5 days from when they become apparent. Notification thereof outside of said deadline shall lead to the non-application of the guarantee.
   “TEINNOVA” reserves the right to request that the products be sent to the factory or the closest official Technical Support Service for their due inspection and the delivery costs are payable by the “Buyer”. Said costs shall be reimbursed if the product is proven to be effectively non-conforming.
   “TEINNOVA” will pick up and send the products to the factory or to the nearest official Technical Assistance Service for proper inspection. At that time, it will be determined whether the warranty will apply or it is within the warranty exclusions. If the guarantee is applicable, the transport, both collection at the customer’s facilities and return of the product, will be borne by TEINNOVA. If it is excluded from guarantee (point 2), the transport, both collection at the customer’s facilities and return of the product, will be borne by the customer.
   “TEINNOVA” reserves the right to overrule the application of the guarantee when there is no evidence of the product’s non-conformity and it shall not apply said guarantee until coverage has been expressly proven.
   In the case that the product is covered, “TEINNOVA” can replace it or determine the necessary repair method.
   All repair works that are carried out under the product guarantee must be carried out in “TEINNOVA” facilities or in those of the party it designates.
   The guarantee covers the materials and labour required to repair or replace the parts or elements considered as defective from origin. The maximum guaranteed amount or value shall be the maximum price of the sale of the product to the “Buyer”.
   Any claims made under the coverage of the guarantee shall not grant the right to delay and/or withhold payment of the corresponding invoice and/or any other pending invoices.

2. Guarantee Exclusions: the following are excluded from the guarantee: actions, alterations or manipulations of the product that are carried out without the prior express authorisation of the “Seller”; indirect and/ or consequential damage; damage caused by negligence, by improper use or by usage that does not conform to the instructions and intentional damage; faults due to adaptations made to the products or the use of parts that were not previously and expressly certified or authorised by the Seller; costs for detection of the fault; costs for collection or replacement (the latter two are unless the non-conformity is proven and within the limits established in section 1).

TECAI INNOVA S.L.
C/ Las Balsas 16-B, Pol. Ind. Cantabria.
26009 LOGROÑO (La Rioja), Spain.
TEINNOVA reserves the right to make changes to the equipment without giving prior notice.

 Declaration of compliance

Manufacturer details:
Manufacturer name: TECAI INNOVA S.L.
Address: C/ Las Balsas 16-B,
Pol. Ind. Cantabria. 26009,
Logroño (La Rioja), Spain.
Telephone: +34 941 44 50 56
Fax: +34 941 25 24 71
Website: www.teinnova.net
MODEL: FILNET B300 ULTRASONIC
TECAI INNOVA, S.L., with full responsibility, certifies that the model of the machine described above complies with all the essential requirements of the following directives:

• Machinery directive 2006/42/CEE
• Electromagnetic Compatibility (EMC) Directive – 2014/30/CEE
• Low Voltage Directive – 2014/35/CEE

The following standards have been used in its design:
EN ISO 12100:2010
Additional information:
The product conforms to the CE marking requirements

TECAI INNOVA, S.L.
Pol. Ind. Cantabria, C/Las Balsas 16
26009 LOGROÑO (La Rioja)

SIGNED: Armando Sáenz Angulo / Technical Director

References

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