CLAS PE 2001T Lift 2 Columns Asymmetrical Low Passage 400v 4t Instruction Manual

CLAS PE 2001T Lift 2 Columns Asymmetrical Low Passage 400v 4t

Product Information

The PE 2001T Pont Elevateur is a 2-column asymmetric lift designed for low- clearance vehicles. It operates on a 400V power supply and has a lifting capacity of 4 tons. The lift is manufactured by Clas.com.

Product Usage Instructions

1. Read the Manual: Before using the Pont Elevateur, carefully read and understand the contents of the user manual.
2. Introduction: Familiarize yourself with the product and its features.
3. Packaging: Follow the instructions provided for unpacking, transporting, and storing the lift.
4. Description: Understand the functioning and general principles of the lift.
5. Safety: Prioritize safety by following all safety guidelines provided in the manual.
6. Installation: Follow the installation instructions to properly set up the lift.
7. Calibration: Perform calibration as instructed to ensure accurate lifting.
8. Maintenance: Regularly maintain and service the lift according to the maintenance guidelines provided.
9. Warranty: Take note of the warranty information provided for any future claims or repairs.

Please note that the specific details regarding the power of the motor, hydraulic oil, and height above sea level are not mentioned in this extract. For more detailed information on these aspects, refer to the full user manual.

WARNING
Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.

Contact

• You can reach us by mail at sav@clas.com or by phone at +33(0)4 79 72 69 18 or go directly to our website clas.com
• If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

WARRANTY

The manufacturer warrants lift and the relevant accessories for 12 months after the purchase date. This warranty consists in the repair or replacement – free of charge – of those parts that, after a careful analysis by the Manufacturer’s Technical Service, turn out to be faulty from the origin. Warranty is limited to material defects, and becomes null and void if the returned parts are tampered with or disassembled by unauthorized staff. Any liability for direct and indirect injuries to people, animals or property due to machine failure or malfunction is excluded from the warranty. The expenses deriving from lubricants replacement, transport charges, and any customs duty, VAT, and any other expense not specified in the supply contract are at the purchaser’s charge. The replacement and repair of parts under warranty, anyway, do not extend warranty terms. The purchaser will nevertheless be entitled to assert its rights on warranty, specified in the supply contract.
DISCLAIMER
Upon delivery, please check that the product has not been damaged during transportation and that the accessories coming with it are intact and complete. Any complaint shall be filed within 8 days after the lift delivery date. Besides the cases envisaged by the supply contract, the warranty becomes null and void:

• In case of a maneuver error caused by the operator.
• If the damage is caused by poor maintenance.
• If the envisaged capacity is exceeded.
• If the machine has been somehow modified, and the damage has been caused by such a modification, due to repair operations by the user without the authorization of the manufacturer or after fitting non-original spare parts.
• If the instructions described in the user’s manual are not complied with.

STANDARDS AND LIFETIME :
A lifetime of the product: 10 years
Standards: EN 1493:2010 – EN ISO 12100:2010 – EN 60204-1:2006/AC:2010

CAREFULLY READ THE INSTRUCTIONS GIVEN IN THIS MANUAL BEFORE USING THE LIFT

INTRODUCTION

• All safety precautions that have been attached to the lift during the design and manufacture phase, combined with adequate training and proper use of the equipment, allow for a better degree of safety. It is forbidden to operate using the lift without reading and viewing the following manual.
• Check the transcribed data on the motor nameplate and the nameplate data for the lift, only qualified electricians are authorized to make electrical connections.
• It is forbidden to use equipment for lifting vehicles with a capacity exceeding 4000 KG.
• Read carefully the warnings contained in the user manual.
• The Company declares no responsibility for damages due to the improper use of the lift.

The manufacturer reserves the right to make changes to the operating and maintenance manual if there are technological improvements.

TRANSPORTATION
Packages can be lifted and moved using forklifts, cranes or overhead cranes. In the case of slinging, in order to avoid dangerous handling, a second person must be present to ensure that the cargo is handled safely. When checking the goods received, if missing parts, defects, or damage to the packaging or goods due to transport are found, it is necessary to ensure that the damaged packaging is examined and, in accordance with the packing list, to check the actual condition of the damaged goods or missing parts or components and immediately inform the person in charge or the carrier.

PACKAGING

Standard Schema:

1. The main column with its components (selection and control commands), secondary column with its components.
2. the hydraulic unit and components.
   Standard equipment: 2 packages in total.

DESCRIPTION

USING THE LIFT
This two-post lift can be used to lift vehicles whose maximum weight does not exceed 4000 kg. and is suitable for testing, repairs, and vehicle maintenance.
This type of equipment has been designed for the lifting of vehicles, any other use of the lift is not permitted:

• It is forbidden to use the lift to wash vehicles or to spray paint them.
• It is forbidden to use this kind of equipment for lifting vehicles with a maximum weight exceeding 4,000 kg.
• It is forbidden to lift people

FUNCTIONALITY

• The lift has been designed and built in line with legal standards, to ensure stable performance over time and its reliability.
• It is equipped with an electromagnet locking system that drives mechanical safety devices for greater safety.
• Equipped with safety and antiknock valve to limit the risk of hydraulic and/or overload failure; in the event of a breakdown of the oil pump during the standing position, the system will react to prevent the vehicle from falling.
• Equipped with a column cylinder for greater stability during the ascent and descent stages.
• High-quality hydraulic pump 100% produced in Italy.

GENERAL PRINCIPLES

• Lift Structure: Each column is equipped with a cylinder, when the oil is pushed into the cylinder, the cylinder will open allowing the load to be raised.
• After positioning the vehicle within the work area, adjust the angle of the arms and the length of the extension to ensure proper support to the sustain point of the vehicle.
• In case of oscillation, stabilize the vehicle by aligning the arms so that the vehicle is positioned steadily.
• Balance: in case of non-balancing, tighten or loosen the nuts located on the steel wire rope inside the carts to ensure perfect synchronization
• Safety lock with electromagnetic safety device: During lifting, each column has a locking device that allows the lift to stop reliably.
• The arms are equipped with an orientation device. To lock the arms in position, act on the mechanical arm to ensure the stability of the lifted vehicle and avoid oscillation.

TECHNICAL DRAWING

TECHNICAL PARAMETERS:

(not supplied by the manufacturer)

Working temperature| 5-40°C
Working Humidity| 30-95%
Noisy level| < 76db
Installation Height| Hauteur au-dessus du niveau de la mer ≤1000M
Storage Temperature| -25°C~55°C
Installation place| Indoor

SAFETY

It is recommended that you read this chapter carefully and thoroughly as important notions about the safety regulations to be adopted by the operator and other users are provided, as well as in the event of improper use of the lift. The following text provides clear explanations of certain situations of risk or danger that may arise during use or maintenance of the deck. It is also illustrates the installed security device, indicating the correct use of this system, the residual risks and the operating procedures to be used (general precautions to eliminate potential dangers). The lift is designed and built for lifting vehicles and to keep them lifted to the desired position in a circumscribed environment. Any other use of the lift is forbidden.

Especially, lifts are not suitable for:

• spray washing vehicles;
• persons lifting;
• crushing purpose through pressure system;
• used as elevator;
• used ad single vehicle parts elevator.

NOTE
The manufacturer is not responsible for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorized use of the lifts.

• During the lifting or lowering phase, the operator must remain in the station control zone as shown in the diagrams.
• As shown in the diagrams, the presence of personnel within the specified danger zone is strictly forbidden. During the up and down operations of the deck, personnel are allowed in the area of interest only when the vehicle is already in a high position, when the platforms are in a stationary position and when the mechanical safety devices are firmly engaged.

Do not use the lift without protective devices or with the protective devices inhibited. Failure to comply with these regulations may cause serious injury to persons, and irreparable damage to the lift and the vehicle begin lifted.

GENERAL PRECAUTIONS
The operator, installer, and maintenance personnel are required to comply with the applicable safety regulations in the country where the lift is installed.
In addition, the operator, installer and maintainer must:

• always work at the stations specified and illustrated in this manual;
• never remove or disable mechanical, hydraulic, electrical, or other types of safety devices;
• read the safety notes on the machine and the safety information contained in this manual.

All of the following security messages are shown in this manual:

• WARNING : Indicates operations that are not safe and can cause minor injuries to persons, damage to the lift, vehicles or other property.
• CAUTION : Indicates a possible danger that can cause serious injury to persons and property damage.
• RISK OF ELECTRIC SHOCK: A specific safety warning on the lift in areas where the risk of electric shock is particularly high.

RISK AND PROTECTION DEVICES
We will now consider the risks to which operators and maintenance personnel can be exposed when the vehicle is in position on the lift, together with the various safety and protection devices adopted by the manufacturer to minimize these dangers.
For a better personal safety and vehicle safety, observe the following rules:

• Do not enter the danger zone when the vehicles are lifted.
• Make sure the vehicles are positioned correctly. (Picture 6)
• Make sure to lift only permitted vehicles, never exceed the specified load capacity, maximum height and projection (vehicle length and width);
• Make sure that there is no person on the platform during the lift up and down movements and while the vehicle is in the highest position.

GENERAL RISKS FOR LIFTING AND DESCENDANT PHASES:
The following safety devices are used to protect against overload and to avoid engine failure. In case of overload, the safety valve opens and draws the oil back to the tank (see image 8).
Each cylinder is equipped with a parachute valve; In the event of malfunction or breakage of the oil pipe along the circuit, the affected parachute valve will come into operation and will limit the lowering speed of the platform. (See image 9).
If there is a break in the oil pipe, or if there is an obstacle that does not allow a platform to perform climb or descent operations, it will trigger a device that will block the other platform as well. (See image 9)

• RISKS FOR PERSONNEL
  All potential risks to the operator, maintenance worker, installer, and any other person present in the lifting area of the lift are the result from an improper use of the lift.

• RISKS IN USING THE LIFT
  During lifting and downhill operations, the personnel must position themselves in the safety zone according to the rules and instructions provided.
  During uphill and downhill operations, no person is allowed to work under the moving parts of the lift but must operate in a safe area.

• RISK OF IMPACT (Picture 10)
  Before starting to lift the platforms up and down, the operator must make sure that there are no people inside the hazard zone. When, for operational reasons, the lift is stopped at a relatively low height (with a height below 1.75 meters above the ground), make sure to avoid impact with parts of the machine not marked with special colors.

• RISK OF FALLING OFF – PERSONNEL
  During up and down operations personnel are prohibited from entering the platforms and the vehicle lifted to avoid falling off.

• RISK OF FALLING – VEHICLE (Picture 11)
  This danger may arise if the vehicle is incorrectly positioned on the platform or in the case of vehicles of a size/or weight that does not conform to the lifting capacity. When the lift is in use, the engine of the lifted vehicle must not be switched on. You should not place any object on the platform and on the mobile parts of the lift but vehicles.

• RISK OF SLIDE
  Any lubricant contamination in the underlying area and immediately around the lift and the platforms must be cleaned immediately. Immediately remove any oil spills. Keep the working area clean

• RISK OF VEHICLE FALL FOR WRONG POSITIONING (Picture 12)
  The center of gravity of the vehicle must be located in the lift area shown in

• RISK OF ELECTRIC SHOCK
  The risk of electric shocks in isolated areas of electrical equipment has been canceled. Do not use water jets, steam or paint solvents next to the lift and the control unit, and pay special attention to keeping these substances away from the electrical control panel.

• RISKS RELATED TO INAPPROPRIATE LIGHTING
  The operator, installer and maintenance personnel must be able to ensure that the area where the lift is operating is illuminated properly and uniformly in accordance with the laws in force at the place of installation.

INSTALLATION

• Improper use of the lift can cause damage to vehicles or people.
• The producer does not assume any responsibility for direct or indirect damage due to improper installation or improper use of the equipment.
• To ensure a proper installation and a good performance of the lift during the up and down movements, the floor must be perfectly leveled. Any inclination or slope may adversely affect the performance of the lift.
• It is forbidden to install the lift on an asphalt floor. In accordance with the requirements, the lift can only be installed on a solid concrete floor kept in good condition and without any breaks or defects, and only after having determined the floor’s capacity.
• Without a certification issued by an architect or an engineer, it is advised not to install the lift in a place that is above an empty room.
• It is forbidden to install the lift near devices that emit heat, water, humidifiers, and fireplaces.
• Electric Power: Before installing the machine, make sure that you have set up the electrical connection (3Ph + N + T)

INSTALLATION REQUIREMENTS

• The lift can only be installed on a concrete floor with steel reinforcements.
• Concrete should have a thickness ≥ 200mm, to ensure that the resistance reaches the 3000PSI (2.1Kg / mm2).
• The area where the lift is installed must have a height of at least 4,000 mm in such a way that it can provide an adequate space for easy and safe working and for lifting operations.
• The safety distance between the lift and any walls should be at least 1200 mm, allowing easy access to escape routes in case of emergency.

FLOOR STRUCTURE AND LAYOUT

• It is recommended to take a look at picture 2, which indicates the size of the lift that is installed.
• If the flooring is not properly leveled, there may be problems during the installation and the use of the lift.

INSTALLATION OF THE TWO COLUMNS

WARNING:
After drilling the floor with a drill with a Ø20mm tip, anchor the columns to the floor by fixing the anchoring bolts supplied. The depth of the hole must coincide with the length of the used dowels.

INSTALLATION OF STEEL CABLES

• Connect one side of the steel wire through the fixing hole to the trolley, pass the cable from the upper end of the lift and connect it to the trolley of the other column. Then fasten it with a nut. (see Figures 4, 5, 6, 7).
• Ensure that there are no mistakes in the cables connections and that they are correctly positioned inside the pulleys, both upper and lower one.

INSTALLING THE ARMS

• Install the arms in the slots located on the carts
• Install the corresponding arm extensions and secure them with M8 × 12 bolts, to avoid oscillations.
• Install the adapter to the holes on the extension arms (you can choose the height adapter according to the frame of your lift) See Picture 8.

INSTALLING THE ELECTROMAGNETIC UNLOCKING DEVICES

• Install the electromagnetic safety lock on the column.
  Adjust the nut to the pivot to let the safety device hooks the cart (the distance between the iternal side of the column and the cart is about 30 ~ 34mm) then proceed with the fastening of the nut (see Picture 9).

INSTALLING THE END LIMIT SWITCH

• Install the limit switch devices and adjust the angle of the arms to connect them to the carts.

HYDRAULIC INSTALLATION

• Place the hydraulic pump on the right side of the column.
• Connect the hydraulic connections as shown in Picture 10.

INSTALLING THE CONTROL PANEL

• Place the control unit on the column and secure it.
• Connect the electrical circuit as indicated in the appropriate «electrical diagram» Only competent personnel are authorized to perform these operations.
• Open the front cover of the control unit.

INSTALLATION OF THE SAFETY DEVICES

• Install the safety switches at the highest end of the control column.
• Let the safety switch roller come into contact with the pulley support pin.
• Connect the safety switch cables as shown in the circuit diagram (SQ3-SQ4)

POWER CONNECTION:

• The three-phase connection power cables – 5 poles (5 × 2.5mm2) have to be connected to the L1 #, L2 # L3 # and N # terminals, located inside the control box.
• The PE earth cable must be connected to the marked terminal.

If the lift is operated at 230V, connect L3 #, N # to the terminals located inside the control unit. The PE # ground cable must be connected to its marked terminal.

CONNECTING THE ELECTROMAGNETIC RELEASE DEVICE:
Connect the 230 # and 200 # steel cables to the cables marked with the same identification number, inside the control unit.

CONNECTION OF THE END SWITCH DEVICE:
Connect the 102 # and 100 # cables to the cables marked with the same identification number, inside the control unit.

CALIBRATION

CALIBRATION PROCEDURE

• Check that the power supply connection is correct, and pay attention to the rotation of the three-phase motor.
• Make sure that all the dowels are tight.
• Verify that, by pressing the «UP» button, the electromagnets release the mechanical safety lock and that the carts are aligned and lifted simultaneously
• Press the «DOWN» button and check that the electromagnets release the safety devices and consequently allow the lowering of the carts to the minimum height position.

CARTS SYNCHRONIZATION

• Repeat the lifting and lowering operations of the lifting machine several times, to put in traction the two steel cables. If this does not happen, calibrate the steel wire nut.
• Press the «UP» button to make sure that during up and down movements the carts are synchronized. If they have not been synchronized, proceed with the setting of the steel wire nut.

LIFT LOAD TEST

• it is recommended to test the operation of the electrohydraulic system when it is subject to maximum load.

IMPORTANT :

• Check all oil pipes and joints to ensure there is no oil spill before any lifting operations.
• Use all the available arms to lift the vehicle, using them at their recommended spot. The center of gravity of the vehicle must be placed in the center of the arm supports.
• Remove any load from the vehicle before performing the test
• Ensure the correct load distribution
• It is forbidden for personnel to position themselves under the load during the lifting test. Unplug the power cable if the lift does not work.

MAINTENANCE AND CARE

CAUTION:

• All pins, sliding blocks, steel cables, and all moving parts of the lift must be lubricated regularly.
• Hydraulic oil should be replaced at least once a year. The oil level must always reach at least the indicated minimum limit.
• It is recommended to check the integrity of the steel cables regularly, if abrasions or defects are found, it is not advisable to use the lift and please contact the manufacturer.

Note
When replacing the hydraulic oil, place the lift in the ground position and proceed to draining the oil. If the oil is refilled, it is recommended to use a filter.

TROUBLESHOOTING

The engine does not work.

| ****

The power cable is not plugged in by the power outlet.

| ****

Connect the power cable to the power socket.

The AC contactor does not work.

| ****

If the engine works by forcing the contactor with an isolation rod, replace the contactor.

UP button failure

| Check the button contacts and wire connections. In case replace it.

In lifting operation, the motor runs, but there is no lifting movement.

| The motor turns reverse.| Modify the phases of the power cables

Lifting with light load works normally but not with heavy load.

| The safety pressure set on the overflow valve can be increased by slightly rotating the right knob.

The check valve is defective and should be replaced.

The amount of hydraulic oil is not enough.| Add hydraulic oil.
The descent valve is activated but does not work.| Check the plug and the descent valve, check that the nut is properly sealed, if necessary, replace.

Parachute valve is blocked

| Pull the safety relief valve out of the oil supply port at the bottom of the cylinder and clean the unit.

When pressing the lowering button,

the lift is not lowering

| ****

The security tooth is not released.

| ****

Proceed first with uphill lifting and then downhill, in order to release the safety tooth

The two carts are misaligned, they are not synchronized| The traction force of the two cables is not synchronized and / or sufficient.| ****

Twist the steel wire nut

Spilled oil

| ****

Outflow of oil from tubes or fittings

| ****

Screw the pipes and fittings tightly or replace them

ANNEXES

HYDRAULIC SYSTEM

• When the «UP» button is pressed, the engine is started and the pump transfers the oil from the tank to the cylinders and the cylinder piston starts to move.
• The vent valve is closed and the pressure is set before the lift is packed to ensure maximum lifting.
• When the pressure exceeds the maximum peak, the vent valve will activate so that the oil returns to the reservoir.
• When the «UP» button is released, the engine stops working and the carts stop.
• When the «DOWN» button is pressed, the electromagnetic release the safety devices and the pump turns the oil back to the tank and the carts begin to descend.

1. Cylinder
2. Cylinder
3. Anti-knock Valve
4. Anti-knock Valve
5. Check Valve
6. Overflowing valve
7. Manual Rotating Valve
8. Sliding Valve
9. Pump

LIFT EXPLODED VIEW

ELECTRIC DIAGRAM 220V : ELECTRIC DIAGRAM 380V :

QS| Main Switch Sezionatore principale| AC-23A| 1|
---|---|---|---|---
KM| AC contactor| SC-03/220V| 1|
FR| thermal relay| TR-ON/3| 1|
M| Motor| 380V/220V| 1| optional
FU| Fuse| 16A| 2~3| voltage optional
PS| power supply| 220VAC/24VDC/2A| 1|
IC| computer board| 02-V14.3-20| 1|
HL| power lamp| 24V| 1|
SBO| Emergency| XB2 BS542| 1|
SB1| UP button| IDEC| 1|
SB2| DOWN button| IDEC| 1|
SB3| lower limit switch| IDEC| 1|
BZR| Buzzer| AD16-22SM| 1|
YV1| Electromagnet| 18W-24VDC| 1|
SQ1| up limit switch| 8112| 1|
SQ3| protection limit switch| 8112| 1|
SQ4| protection limit switch| 8112| 1|

DECLARATION OF CONFORMITY

DECLARE THAT, Under our responsibility, the following products:
Model 2 COLUMNS ASYMMETRIC POST LIFT 4T Type: PE 2cm Is manufactured in conformity with the European Directive:
2006/42/EC EN ISO 12100 :2010 EN 60204-12006/Ac:2010 EN 1493:2010
Philippe Barrault, 20.07.2020 CLAS Equipements
Tél. +33 (0)4 79 72 62 22 Fax. +33 (0)4 79 72 52 86PE 2001T
PONT ELEVATEUR 2 COLONNES ASYMETRIQUE PASSAGE BAS 400V 4T 2 COLUMNS ASYMMETRIC POST LIFT 400V 4T
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.

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