profi-pumpe DPZ01121-4 Diesel Pumps Instruction Manual

: June 13, 2024
: profi-Pumpe

profi-pumpe DPZ01121-4 Diesel Pumps

profi-pumpe-DPZ01121-4-Diesel-Pumps-product

Product Information

Product Name	Model	Voltage
Diesel Star 160-1-4	DPZ01121-4	12V
Diesel Star 160-1-4	DPZ01122-4	24V
Diesel Star 160-4	DPY01119-4	230V
Diesel Star 160-4	DPY01125-4	12V
Diesel Power 600-4	DPY01113-4	230V
Diesel 12V-MINI-1	DPY01100-4	12V
Diesel Power 600-4-1	DP01103-4	230V

Product Usage Instructions

Read the user manual before using the pump.
Ensure that there are no open flames, lighters, matches, cigarettes, or similar things present around you when using the pump.
Wear suitable protective gloves when operating the pump.
These pumps are designed for pumping clean diesel/biodiesel or fuel oil ONLY and should not be used for pumping ignitable liquids like gasoline or kerosene.
The pumped liquid should not contain abrasive components as they can reduce the pump’s life.
The installation must be performed by a qualified professional.
Check the electrical connections and cables for any damage before each use.
Avoid performing cable extensions as it may void the warranty.
Ensure that the pump is sufficiently cooled during prolonged operation.
Do not connect a hose longer than 5m to 1 inch on the pressure side. Use corresponding short hoses for smaller hose diameters.
When using a pump nozzle, ensure that the pump is switched off immediately after the nozzle is closed to avoid damage to the pump.

SAFETY INSTRUCTION AND WARNINGS

Please read the user manual before using the pump
Warning sign
Warning of electrical voltage
Pull power plug
Protective gloves
Protect from rain and moisture

INTRODUCTION

We would like to congratulate you on the purchase of our pump. We appreciate your trust. That‘s why funtional security and operational safety stands by us on first place.

To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump. Failure to follow the instructions and safety precautions can result in injury or property damage. Please keep this manual with the instructions and safety instructions carefully in order to at any time you can restore them. Please always download the latest version of the user manual of www.profi-pumpe.de under „downloads“. This shall always prevail.

IN GENERAL

The pumps in this are developed according to the newest stand of technology, manufactured with much care and go under strict intensive controls. The pumps were optimised by us in particular for their special demands. Make sure after unpa-cking the pump that the data given on the type label agree with the included operating instruc-tions. In the case of doubt the pump is not to be used. Transport damages are immediately to be reported to the package distributor and to us in witten form.

RANGES OF APPLICATION

These pumps are made for pumping diesel or fuel oil ONLY!

IMPORTANT!
They are not suitable for pumping ignitable liquids like gasoline, kerosene, or for pumping at places where the danger of an explosion exists. When using the pump, make sure there are no open flames, lighters, matches, cigarettes or similar things present around you. When operating suitable protective gloves must be worn. These pumps are made for pumping clean diesel / biodiesel or fuel oil ONLY! The pumped liquid should not contain abrasive components. Abrasive components reduces pump life.

OPERATION

The installation must be performed by a qualified professional.
Please, check each time before using, the electrical connections and the cables are not damaged. Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void. It must be ensured that the pump is sufficiently cooled during prolonged operation.

Diesel pumps are electrical products, which have to be protected against outer influences, f.e. caused by weather. Only use the pump in well-ventilated rooms and areas with enough fresh air. The floor, on which the pump may be used, should be flat. Please keep enough space from walls. Place the diesel-tank as near to the pump as possible.

The specified suction lift is the maximum suction at optimal conditions. The suction line to the pump has to be steadily increasing. The pump and the suction pipe must be filled with diesel/fuel oil before turning „on“ the pump. Do not reduce the cross area of suction and discharge lines. Connect suction and discharge lines to the pump by means of reinforced metal hose. For stationary use please place the pump on rubber pads to reduce vibration transmissi-on to and from the pump and thereby prevent damage caused. The suction and discharge line should be connected to to the pump in souch way, that no mechanical stress on the connections occure. For example, Fix lines by pipe clamps with rubber insert on the wall.

CAUTION:
Do not connect a hose more than 5m to 1 inch on the pressure side. For smal- ler hose diameters, use corresponding short hoses. When using a pump nozzle, it is ab-solutely necessary to ensure that the pump is switched off immediately after the nozzle is closed. These measures must be adhered to in order to avoid damage of pumps.

profi-pumpe-DPZ01121-4-Diesel-Pumps-fig-2

SECURITY TIPS

Obey absolutely valid regulations on the electrical security.
When operating suitable protective gloves must be worn.
Never run pump dry.
Never run pump against pressure.
Pumping inflammable, as well as all other aggressive liquids, except of diesel or fuel oil, is prohibited.
Never pump liquid food products.
Before usage, check on the tightness of the hose clamps.
Pay attention to the max. liquid temperature of 35°C.
Never pull the pump on the electrical cable or pressure hose.
Disconnect the plug immediately from the power grid when the line has been damaged or severed.
Switch off pump immediately after usage.
Don’t move the pump in any way, while it’s running.
During longer unused times, clean the pump, wash it out with diesel or fuel oil, dry and store it at room temperature.
ALWAYS supervise and watch the pump, while using
The electrical connections are always to be carried out by an authorised professional.
The pump may be used by children aged 8 years and above as well as persons with reduced physical, sensory or mental abilities or those who lack skills, experience and knowledge only if they are supervised. These aforementioned persons should only use the appliance while adhering to safe instructions and resulting dangers.
Cleaning and maintenance must not be carried out by children without supervision.
The pump must be protected from rain and moisture. The pump may only be operated in dry rooms. The ingress of water into the energized components of the pump increases the risk of electric shock.

THE MANUFACTURER EXPLAINS:

To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this user manual.
To reject every responsibility for the damages which originate from the improper use of the pump.

SERVICING

Under normal pumping conditions the pump requires no servicing.
But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging.

The following controls should be carried out regularly:

Intactness of the electric cable
That the connection hoses are not bent or broken
Cleanness of the pump medium

Moreover, the pump should be emptied at risk of frost, be washed out with diesel/fuel oil and stored dry.

GUARANTEE REGULATIONS

For all manufacturing and material defects, the statutory warranty applies. In these cases we take the replacement or repair of the pump. Shipping costs shall not be borne by our compa-ny, except as required by law. Please report the warranty on our service platform http://www.profi-pumpe.de/service.php. We will inform you how to proceed with case-related. Please mark returns sufficient postage. Unfortunately not prepaid returns can not be accepted because they are filtered out before destination. We provide our service in Germany.

The warranty does not cover:

Material wear (sealing rings, impeller wheels, impeller chambers)
Unjustified interventions or changes in the pump
Damages by selffault
Improper servicing and improper use
DRY RUNNIG (Also partially!) of the pump

Moreover, we give no damage compensation for secondary damages!

RECOGNISING AND REPAIRING OF MISTAKES

Problem	Possible causes	Solutions

The pump won’t start

Leak in suction lines or connections

| Check the suction pipe and all connections for tight- ness. Fill the suction hose and the pump. Suction hose must be laid in a constantly rising, so that air bubbles can escape towards the pump

Reduced flow

| Tank liquid level too low| Fill up the tank.
By-pass valve jammed| Clean and reassemble
Air in the suction tube| Make sure that the suction tube is not damaged
Filter clogged| Clean the filter.
Leakage of Diesel oil.| Check the connectors and gaskets.
The suction tube is resting on the bottom of the tank.| ****

Raise the tube in the tank.

Excessive suction height.| Lower the level of the pump.

NOTES ON PRODUCT LIABILITY

We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY

The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the product named overleaf, namely Diesel Star 160-1-4 12Volt, Diesel Star 160-1-4 24Volt,
Diesel Star 160-4 230Volt, Diesel Star 160-4 12Volt, Diesel 12V-MINI-1,
Diesel Power 600-4, Diesel Power 600-4-1 as placed on the market, complies with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.

The sole authorised person to keep the technical documents:
Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich

Low Voltage Directive (2014/30/EU)
EC Electromagnetic compatibility directive (2014/30/EU)

The following harmonized standards:

EN 60335-1:2012; EN 60335-2-41:2003+A2:2010; EN 55014-1:2006+A2:2011;
EN 55014-2:1997+A2:2008; EN 61000-3-2:2006+A2:2009; EN 61000-3-3:2008

RoHS: 2011/65/EU

Signed for and on behalf of:

Amur S.à r.l.
Remich, 05.01.2023

i.V. Dipl. Phys. Peter Neumüller
Technical Manager

TECHNICAL DATA

**| Diesel Star 160-1-4 12Volt
(DPZ01121-4)| Diesel Star 160-1-4 24Volt
(DPZ01122-4)| Diesel Star 160-4 230Volt
(DPY01119-4)
---|---|---|---
Suitable for the following liquids| Diesel/heating oil| Diesel/heating oil| Diesel/heating oil
Max. pump rate| 2400 l/h| 2400 l/h| 2400 l/h
Max. suction height| 10 m| 10 m| 10 m
Rated voltage| 12V| 24V| 230V, 50Hz
Connection| 3/4”| 3/4”| 3/4”
Protection grade| IPX4| IPX4| IPX4
Pump body| Aluminum & cast iron Aluminum & Gusseisen| Aluminum & cast iron Aluminum & Gusseisen| Aluminum & cast iron Aluminum & Gusseisen
Length of cable| 1,2m| 1,2m| 1,8m
Dimensions (l/w/h)| 21x11x16| 21x11x16| 19x10x14,5
Weight (in kg)| 6,5| 6,5| 4,5
**| Diesel Star 160-4 12Volt (DPY01125-4)| DIESEL 12V-Mini-1 (DPY01100-4)
---|---|---
Suitable for the following liquids| Diesel/heating oil| Diesel/heating oil
Max. pump rate| 2400 l/h| 2400 l/h
Max. suction height| 10 m| 10 m
Rated voltage| 12V| 12V
Connection| 3/4”| 3/4”
Protection grade| IPX4| IPX4
Pump body| Aluminum & cast iron Aluminum & Gusseisen| Cast iron/Gusseisen
Length of cable| 1,2m| 1,8m
Dimensions (l/w/h)| 20x11x16| 35x30x23
Weight (in kg)| 6,5| 4,2
**| Diesel Power 600-4 230Volt (DPY01113-4)| Diesel Power 600-4 230Volt (DP01103-4)
---|---|---
Suitable for the following liquids| Diesel/heating oil| Diesel/heating oil
Max. pump rate| 2400 l/h| 2400 l/h
Max. suction height| 5 m| 5 m
Rated voltage| 230V, 50Hz| 230V, 50Hz
Connection| 1“| 1“
Protection grade| IPX4| IPX4
Pump body| Aluminum & cast iron Aluminum & Gusseisen| Aluminum & cast iron Aluminum & Gusseisen
Length of cable| 1,8m| 1,8m
---|---|---
Dimensions (l/w/h)| 35x30x23| 35x30x23
Weight (in kg)| 14,5| 14,5**

ACCESSORIES & SPARE PARTS

The spare parts will be available for purchase from AMUR S.à.r.l. at www .profi-pumpe.de from March 2023.

AUTOMATIC NOZZLE-4 (DPY01110-4)| ALUMINIUM NOZZLE-4 (DPY01109-4)| DIGITAL COUNTER DIESEL DISPENSER- 4 (DPY01120-4)
---|---|---

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HOSE CONNECTOR, BRASS, 1“-MALE THREAD, 25MM HOSE CONNECTION (1A-Z-MST1AG)| HOSE CONNECTOR, BRASS, 3/4“-MALE THREAD, 25MM HOSE CONNECTION (RW09155)| PVC DIESEL SPIRAL HOSE (DPY01121-4)
| |
MEGA WORM DRIVE CLAMP STEEL 25 X 40 MM (PZ05106)| CHECK VALVE WITH PRE-FILTER (DPY01165-4)| SWIVEL JOINT, CONNECTION AG 3/4“ TO IG 1“ (DPZ01124-4)
profi-pumpe-DPZ01121-4-Diesel-Pumps-fig-12 | |
REPLACEMENT FILTER CARTRIDGE FOR DIESEL FILTER GL-4-Y (DPY01130-4)| HOUSING FOR FILTER ELEMENT, DIESEL FILTER GL-4-Y (DPY01133-4)| DIESEL RUBBER HOSE, BLACK (DPY01117-4)
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