Carlson FiX1 Fixed Installation Scanner Instructions
- June 4, 2024
- Carlson
Table of Contents
FiX1 Fixed Installation Scanner
Instructions Manual
The Fixed Installation Scanner (FiX1) from Carlson provides a simple,
automated method for obtaining volumetric data of stockpiles in many different
installation scenarios.
The system can be scheduled to scan, process, and deliver a result without any
user intervention. With remote connectivity through Cellular and Wi-Fi
networks, the FiX1 can be permanently installed into inaccessible areas. It
can be left to carry out volumetric scans that are triggered manually or by a
user-defined schedule.
Several FiX1 units can be configured into a single system. One unit acts as
the HUB, with multiple spokes connected to it. All the spokes are accessed and
controlled through
the HUB unit.
The FiX1 is not limited to volumetric data. At its simplest, it will output a
volume at the end of any scan. However, it also stores a timestamped archive
of the collected point clouds which can be downloaded via the numerous
connection options. This allows the FiX1 to be used as a standard laser
scanner.
Advantages
- Automated delivery of volumetric data
- Provides stockpile volume information or detailed scans in geographically remote areas without assigning manpower and measurement tools
- After installation, no knowledge of surveying, data processing or point cloud manipulation is required by users
- Improves safety by removing the need for personnel on the ground in potentially hazardous areas, such as quarries or open-pit mining
- Identify trends in material stockpiling or usage
- Multiple units can be connected in a network to allow the monitoring of large stockpiles or distinct unrelated locations within a site
- The resolution of scans can be adjusted to meet time requirements. A fast, low-resolution scan can be completed in 5 mins. Slower, high-resolution scans can take 25 minutes
- Versatile mounting plate supplied for easy installation
- Options to mount the unit hanging down or sitting upright
- Serial and USB ports provide opportunities to interface with external sensors for more advanced configurations
- Rugged design for durability in extreme conditions:
- IP67
- Temperature range of -40°C to +50°C
How it works – System
- The FiX1 instrument is accessed through a user interface, the FiX1 Web UI, across three connectivity options: Cellular, Wi-Fi, and Ethernet.
- The FiX1 Web UI presents a complete history of scans and volumes that the user can download if required.
- Scheduled scans can report completion and volumetric results via email and SMS.
- The FiX1 Web UI provides access to all settings and diagnostics such as scheduling of scans, system performance, laser, and motor configurations.
- Fault reporting can be accessed through the FiX1 Web UI and email alerts.
- Updates to the FiX1 Web UI are automatically deployed.
- In multiple system configurations, the HUB provides the connection to all networked systems so that they can be configured and accessed through a single interface.
FiX1 Web UI on the Carlson RT4
Manage settings, diagnostics, scan scheduling, and view performance over
three connectivity options:
- Cellular
- Wi-Fi
- Ethernet
How it works – Volumetric Data
- If a volumetric scan is activated the FiX1 Web UI will generate a point cloud, extract the region of interest and automatically calculate the volume of material in that area. The volume is presented to the user through the UI without the need for any user intervention.
- Volumes can be verified by examining the linked point cloud data for foreign objects and anomalies.
- Scan density and coverage can be user-defined through the setting of laser and angle resolutions in the FiX1 Web UI.
- The FiX1 Web UI provides a graphical representation of how volumes have changed over time.
- Data for multiple FiX1 systems is automatically stitched together based on references created during installation and therefore a total volume can be calculated without the need for manual intervention.
How it Works – Laser Scanning
- Pre-existing base data can be uploaded to provide a geo-referenced ‘floor’ from which to compute volumes.
- Survey in the FiX1 during installation to ensure collected scan data is matched to the base data.
- Automatic stitching of the point clouds in a multiple scanner system is carried out by referencing each FiX1 during installation.
- Point clouds for distinct and isolated FiX1 systems in a multiple scanner setup can be downloaded in isolation through the FiX1 HUB.
- Point cloud manipulation and processing can remain ‘invisible’ to the user for regular operations.
Applications
- Road Salt Barn/Dome Stockpiles
- Interior/Exterior Ore Stockpiles
- Stockyard Monitoring
- Quarry & Open Pit Mine Operations
Dimensions
Laser Module
| Type | InGaAs Laser Diode |
|---|---|
| Wavelength (typical) | 905nm |
| Accuracy* | ±10mm |
| Maximum Energy per Pulse | 0.461uJ |
| Beam Divergence | 2.25 x 1.5 mrads |
| Range Resolution | 10mm |
| Maximum Range to Passive Target** | 250m |
| Minimum Range | 0.5m |
| Lens Aperture Size and Location | 28mm located in tilt head |
| Beam Footprint at 50m | 141mm x 103mm |
| Maximum Measurement Rate (points per second) | 15,000Hz |
Physical Data
| Size | (H x W) 495mm x 314mm (rotational clearance 368mm) |
|---|---|
| Weight | 12.5kg |
| Power | 85 – 265VAC, 80W |
Environmental
| Water & Dust Resistance | IP67 |
|---|---|
| Operating Temperature | -40°C to +50°C |
| Storage Temperature | -40°C to +85°C |
Angle Measurement
| Type | Opto-electronic Encoder |
|---|---|
| Angular Accuracy | 0.0055° |
| Pan Angle Resolution | 0.0055° |
| Tilt Angle Resolution | 0.0055° |
| Pan Range | 360° |
| Tilt-Head Range | 360° |
| Scanning Field of View (Pan) | 360° |
| Scanning Field of View (Tilt) | 200° |
| Motion | Servo-controlled Brushless DC Motor |
External Connections
| Serial | Rugged 9-Pin D-Type |
|---|---|
| Ethernet | Rugged RJ45 |
| USB | Rugged STD USB A Female |
| Antenna | 3 x 50Ω SMA (IP67) |
| Power | 4-pin Rugged Binder Connector |
| SIM Card | Access via IP67 threaded plug |
Web UI Connectivity
| Serial | 115200baud, with 12V, 1A power. Isolated data and power. |
|---|---|
| USB | Full Speed USB2.0 with 5V, 500mA isolated power. |
| Ethernet | 10/100 Base T |
| Wi-Fi | • High performance 2.4/5 GHz IEEE 802.11 a/b/g/n |
• Up to 100Mbps (UDP), and 80Mbps (TCP)
Browser| Chrome, Firefox, Safari (Edge not supported)
Cellular
| USA | LTE Cat 4; 3G fallback; LTE bands 2, 4, 5, 13, 17 |
|---|---|
| Europe, Asia | LTE Cat 4; 2G and 3G fallback; LTE Bands 1, 3, 5, 7, 8, 20 |
| Japan | LTE Cat 4; 3G fallback; LTE Bands 1, 3, 5, 8, 19 |
| APAC, S. America | LTE Cat 4; 2G and 3G fallback; LTE Bands 1, 3, 5, 7, 8, 28 |
- Max measuring accuracy recorded at 50 m against Kodak white card (90% reflectivity) to 1σ. Accuracy is defined as the degree of conformity of the measured sample mean range to its actual (true) value, measured with reference to a total station under Carlson test conditions.
** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
For further information and the best possible application and performance support please contact Carlson at lasermeasurement@carlsonsw.com
Carlson Software Inc
33 East Second Street
Maysville, KY 41056 USA
800-942-2540
www.carlsonsw.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>