Desoutter DR500-P Pistol Grip Drills User Manual

Desoutter DR500-P Pistol Grip Drills

Product Information

The DR500-P pistol grip drills are versatile and powerful tools designed for various drilling applications. They come in different models with varying specifications to suit different needs. The drills are manufactured by Desoutter, a reputable brand known for producing high-quality power tools.

Model Numbers and Specifications:

Product Usage Instructions

1. Before using the DR500-P pistol grip drill, it is important to read and understand the safety instructions provided separately.
   The item number for the safety instructions is 354343.

2. Ensure that the drill is in good working condition and all safety features are operational.

3. Select the appropriate model of the drill based on your specific drilling requirements.

4. If the drill has a key chuck, insert the appropriate drill bit into the chuck and tighten it securely using the key provided.

5. If the drill is without a chuck, ensure that the appropriate bit or attachment is securely attached to the drill.

6. Connect the drill to a power source compatible with the drill’s specifications.

7. Hold the drill firmly using the pistol grip handle.

8. When ready, press the trigger to start the drill.

9. Guide the drill bit or attachment into the material you want to drill, applying steady pressure.

10. Continue drilling until the desired hole is achieved.

11. Release the trigger to stop the drill.

12. After use, disconnect the drill from the power source and store it in a safe and dry place.

For more information and support, visit the Desoutter website at: www.desouttertools.com.
Software and documentation related to the product can be found at:<http ://resource-center.desouttertools.com>.

WARNING
To reduce the risk of injury, before using or servicing tool, read and understand the following information as well as separately provided safety instructions (Item number: 354343).

TECHNICAL DATA

Model

| ****

Part number

| Free speed| ****

Chuck

| Motor power| Stall torque| Weight| Air flow
---|---|---|---|---|---|---|---
rpm| kW| hp| Nm| in.lb| kg| lb| l/s| cfm
Trigger start – key chuck
DR500-P18500-C8| 2051476764| 18,500| x| 0.5| 0.68| 1.0| 8.9| 0.67| 1.5| 14| 30
DR500-P5800-C8| 2051476734| 5,800| x| 0.5| 0.68| 3.1| 27.4| 0.67| 1.5| 14| 30
DR500-P4300-C8| 2051476704| 4,300| x| 0.5| 0.68| 4.2| 37.2| 0.67| 1.5| 14| 30
DR500-P2700-C8| 2051476674| 2,700| x| 0.5| 0.68| 6.9| 61.0| 0.67| 1.5| 14| 30
DR500-P1800-C10| 2051476644| 1,800| x| 0.5| 0.68| 9.9| 87.6| 0.84| 1.8| 14| 30
DR500-P1400-C10| 2051476614| 1,400| x| 0.5| 0.68| 13.4| 118.6| 0.84| 1.8| 14| 30
DR500-P1000-C10| 2051476584| 1,000| x| 0.5| 0.68| 18.0| 159.3| 0.84| 1.8| 14| 30
DR500-P600-C13| 2051476554| 600| x| 0.5| 0.68| 28.7| 254.0| 0.96| 2.1| 14| 30
DR500-P400-C13| 2051476524| 400| x| 0.5| 0.68| 46.0| 407.1| 0.96| 2.1| 14| 30
Trigger start – without chuck
DR500-P18500| 2051476784| 18,500| | 0.5| 0.68| 1.0| 8.9| 0.56| 1.2| 14| 30
DR500-P5800| 2051476754| 5,800| | 0.5| 0.68| 3.1| 27.4| 0.56| 1.2| 14| 30
DR500-P4300| 2051476724| 4,300| | 0.5| 0.68| 4.2| 37.2| 0.56| 1.2| 14| 30
DR500-P2700| 2051476694| 2,700| | 0.5| 0.68| 6.9| 61.1| 0.56| 1.2| 14| 30
DR500-P1800| 2051476664| 1,800| | 0.5| 0.68| 9.9| 87.6| 0.64| 1.4| 14| 30
DR500-P1400| 2051476634| 1,400| | 0.5| 0.68| 13.4| 118.6| 0.64| 1.4| 14| 30
DR500-P1000| 2051476604| 1,000| | 0.5| 0.68| 18.0| 159.3| 0.64| 1.4| 14| 30
DR500-P600| 2051476574| 600| | 0.5| 0.68| 28.7| 254.0| 0.64| 1.4| 14| 30
DR500-P400| 2051476544| 400| | 0.5| 0.68| 46.0| 407.1| 0.64| 1.4| 14| 30

AIR CONNECTION

COMPLETE TOOL ASSEMBLY

Except:

• DR500-P400 / DR500-P600 / DR500-P1000
• DR500-P1400 / DR500-P1800 / DR500-P2700
• DR500-P4300 / DR500-P5800 / DR500-P18500

PISTOL GRIP

• Grease Molykote PG75 Plastislip
• Loctite 243

PISTOL GRIP ASSEMBLY

Item

1

| Description

Valve seat

| Part no.

472673

| Qty
1
2| Valve| 2050519753| 1
3| Valve spring| 2050502773| 1
4| Pistol endcap| 2050530063| 1
5| Inlet O-Ring| 2050532043| 1
6| Air feed bolt| 2050555003| 1
7| Wire silencer retainer| 6155740960| 1
8| Silencer| 6155740950| 1
9| Valve button| 2050491363| 1
10| Plunger spring| 2050491623| 1
11| Bush trigger| 2050491353| 1
12| O-Ring 9.5 x 1.78| 43573| 1
13| O-Ring 7.1 x 1.6| 203713| 1
14| O-Ring 3 x 1| 280163| 1
15| E-clip| 472713| 1
Item| Description| Part no.| Qty
---|---|---|---
16| Kit adaptor 1/4″ BSP| 472633| 1
17| Kit adaptor 1/4” NPT| 472623| 1

GEARBOX

• 400 rpm
• 600 rpm
• 1000 rpm
• 1400 rpm
• 1800 rpm

• 2700 rpm
• 4300 rpm
• 5800 rpm

GEARBOX

| 400 rpm

2050520423

| 600 rpm

2050520433

| 1000 rpm

2050520443

| 1400 rpm

2050520453

| 1800 rpm

2050520463

| 2700 rpm

2050520473

| 4300 rpm

2050520483

| 5800 rpm

2050520493

---|---|---|---|---|---|---|---|---
Item| Description| Part no.| Qty
1| Endcap| 2050502723| 1| 1| 1| 1| 1| 1| 1| 1
2| Spacer| 2050502733| 1| 1| 1| 1| 1| | |
3| Nut| 2050552543| 1| 1| 1| 1| 1| 1| 1| 1
4| Bearing| 6157581250| 1| 1| 1| 1| 1| 1| 1| 1
5| Output shaft| 2050502743| | | | | 1| | | 1
2050502753| | | 1| 1| | | 1|
2050502763| 1| 1| | | | 1| |
6| Needle roller| 466263| | 3| 6| 6| 6| | 3| 3
466273| 6| 3| | | | 3| |
7| Planet wheel| 2050494913| | | | | 3| | |
466133| | | | 3| 3| | | 3
466143| | 3| 6| 3| | | 3|
466153| 6| 3| | | | 3| |
8| Washer| 466033| 2| 2| 2| 2| 2| 1| 1| 1
9| Primary carrier| 466163| | | | | 1| | |
466173| | 1| | | | | |
466183| 1| | | | | | |
466193| | | 1| | | | |
466203| | | | 1| | | |
10| Pinion| 466113| | 1| 1| | | | 1|
466123| | | | 1| 1| | | 1
11| Gearcase| 2050502703| | | | | | 1| 1| 1
2050502713| 1| 1| 1| 1| 1| | |
12| Ring| 2050505553| 1| 1| 1| 1| 1| 1| 1| 1
13| O-Ring 26×1.5| 6156582760| 1| 1| 1| 1| 1| 1| 1| 1

MOTOR

SERVICE KIT

DIRECT DRIVE

ACCESSORIES INCLUDED

OPTIONAL ACCESSORIES

SPARE PARTS LIST

| High wear 100%| Medium wear 70%| Low wear 30%| No wear 10%| Subject to external damage
---|---|---|---|---|---
Item| Description| Part no.| Qty
Complete tool
2| Motor gasket| 2050492543| 1| | | X| |
3| Noise insulator| 2050524143| 1| | | | X|
5| Washer| 2050528843| 1| | | | X|
7| Chuck| See tool table| st| | | X| |
8| Warning label| 6158726110| 1| | | X| |
Pistol grip assembly
1| Valve seat| 472673| 1| | | X| |
2| Valve| 2050519753| 1| | | X| |
3| Valve spring| 2050502773| 1| | | | X|
4| Pistol endcap| 2050530063| 1| | | | X|
5| Inlet O-Ring| 2050532043| 1| | X| | |
6| Air feed bolt| 2050555003| 1| | | | | X
7| Wire silencer retainer| 6155740960| 1| | | | X|
8| Silencer| 6155740950| 1| | | | X|
9| Valve button| 2050491363| 1| | | | | X
10| Plunger spring| 2050491623| 1| | | | X|
11| Bush trigger| 2050491353| 1| | | X| |
12| O-Ring 9.5 x 1.78| 43573| 1| | | X| |
13| O-Ring 7.1 x 1.6| 203713| 1| | | X| |
14| O-Ring 3 x 1| 280163| 1| | | X| |
15| E-clip| 472713| 1| | | | X|
16| Kit adaptor 1/4″ BSP| 472633| 1| | | | | X
17| Kit adaptor 1/4” NPT| 472623| 1| | | | | X
Motor
1| Bearing| 2050502693| 1| X| | | |
2| Front endplate + pin| 2050535083| 1| | | X| |
3| Rotor| 2050523763| 1| | | X| |
4| 5 blades| 2050530163| 1| X| | | |
5| Cylinder| 2050523753| 1| | | X| |
6| Rear endplate + pin| 2050535093| 1| | | | |
7| Bearing| 216663| 1| X| | | |
| High wear 100%| Medium wear 70%| Low wear 30%| No wear 10%| Subject to external damage
---|---|---|---|---|---
Item| Description| Part no.| Qty
Gearbox
1| Endcap| 2050502723| 1| | | | | X
2| Spacer| 2050502733| 1| | | | | X
3| Nut| 2050552543| 1| | | | | X
4| Bearing| 6157581250| 1| | X| | |
5| Output shaft| See gearbox table| st| | | | | X
6| Needle roller| See gearbox table| st| | X| | |
7| Planet wheel| See gearbox table| st| | | X| |
8| Washer| 466033| st| | | X| |
9| Primary carrier| See gearbox table| st| | | X| |
10| Pinion| See gearbox table| st| | | X| |
11| Gearcase| See gearbox table| st| | | X| |
12| Ring| 2050505553| 1| | | X| |
13| O-Ring 26×1.5| 6156582760| 1| | X| | |
Direct drive
1| Endcap| 2050502723| 1| | | | | X
2| Nut| 2050502803| 1| | | | | X
3| Bearing| 6157581300| 2| | X| | |
4| Direct drive shaft| 2050502793| 1| | | | | X
5| Spacer| 2050526053| 1| | | | X|
6| Direct drive housing| 2050502783| 1| | | | X|
7| Ring| 2050505553| 1| | | X| |
8| O-Ring| 6156582760| 1| | X| | |
Accessories
1| Chuck guard| 2050494863| 1| | | | | X
2| Side handle| 2050531023| 1| | | | | X
3| Endcap orange (5800 rpm)| 2050553683| 1| | | | | X
Endcap purple (4300 rpm)| 2050553693| 1| | | | | X
Endcap blue (2700 rpm)| 2050553703| 1| | | | | X
Endcap red (1800 rpm)| 2050553713| 1| | | | | X
Endcap green (1400/1000 rpm)| 2050553723| 1| | | | | X
Endcap yellow (600 rpm)| 2050553733| 1| | | | | X
Endcap grey (400 rpm)| 2050553743| 1| | | | | X

Original instructions.
© Copyright 2022, Ets Georges Renault
44818 St Herblain, FR All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorised parts is not covered by Warranty or Product Liability.
STATEMENT OF USE
This product is designed for drilling holes in woods, metals and plastics. No other use permitted. For professional use only. The use of spare parts/accessories (including chucks stated in the document) other than those originally supplied by the manufacturer may result in a drop of performance, an increased maintenance level, an increased level of vibration and in the full the cancellation of the manufacturer’s liability.

OPERATING

The tools are fitted with a progressive throttle action, this allows a low speed with a small throttle opening which is ideal when commencing a drilling operation. Always use a sharp drill at the correct drilling speed.

DATA

(See page 4).
Declaration of noise and vibration emission (See page 45).
All values are current as of the date of this publication. For the latest information please visit www.desouttertools.com.
These declared values were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher.
The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well upon the exposure time and the physical condition of the user.
We, Desoutter, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control. This tool may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to managing hand-arm vibration can be found at http://www.pneurop.eu/uploads/documents/pdf/PN3-02-NV_Declaration_info_sheet_0111.pdf
We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.

LUBRICATION
This is a DRYLINE tool designed to operate on a totally dry air line i.e. one without any oil or water moisture. DRYLINE tools can also operate on a lubricated or partly lubricated air line thus allowing easy interchangeability with existing installations.
If lubrication is required an air line lubricator should be fitted down stream of the filter.
Use ISO VG 15.
Note : full power is achieved using a lubricated air supply.

MAINTENANCE INSTRUCTIONS

Service should be carried out at intervals of 1000 hours’use. Always quote tool model number, serial number and spare part number when ordering spares.

• All torque figures ± 10%.
• Overmould should be wiped clean with a general purpose, nonaggressive degreasant.
• Indicates direction of dismantling.
  When disposing of components, lubricants, etc… ensure that the relevant safety procedures are carried out.

WARNING
Never connect a part assembled tool to the air supply. The rotor blades in this tool have a PTFE content. The normal healthand safety recommendations concerning PTFE must be observed when handling these rotor blades.

• Do not smoke.
• Motor components must be washed with cleaning fluid and not blown clear with an air line.
• The silencer must be replaced when dirty, do not clean and re-use.
• Wash hands before commencing any other activity

| ISO 28927-5

(3 axis)

| ISO 8662-1

(1 axis)

| ISO 15744
---|---|---|---
Model| Part number| a hd m/s2| K m/s2| a h m/s2| L pA dB(A)| LWAdB(A)
All DR500 models excepting below models| –| < 2.5| –| <2.5| 75| 86
DR500-P2700-C8| 2051476674| 2.6| 1.6| <2.5| 75| 86
DR500-P2700| 2051476694| 2.6| 1.6| <2.5| 75| 86

• Vibration levels
• Uncertaint
• Sound pressure level
• Sound power level

DECLARATION OF CONFORMITY

1. We
2. Technical file available from EU headquarte
3. declare under our sole responsibility that the product(s): DRILLS/TAPPERS
4. Machine type(s) :
5. Origin of the product : Hungary
   DR500-P400| DR500-P400-C13|
   ---|---|---
   DR500-P600| DR500-P600-C13|
   DR500-P1000| DR500-P1000-C10| DR500-P1000-QR
   DR500-P1400| DR500-P1400-C10| DR500-P1400-QR
   DR500-P1800| DR500-P1800-C10| DR500-P1800-QR
   DR500-P2700| DR500-P2700-C8| DR500-P2700-QR
   DR500-P4300| DR500-P4300-C8| DR500-P4300-QR
   DR500-P5800| DR500-P5800-C8| DR500-P5800-QR
   DR500-P18500| DR500-P18500-C8|
6. is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating :
7. to “Machinery” 2006/42/EC (17/05/2006)
8. (11) applicable harmonized standard(s) :
9. NAME and POSITION of issuer :Pascal ROUSSY
10. Place & date : Saint Herblain,14/10/2021

declare under our sole responsibility that the product(s): PNEUMATIC IMPULSE WRENCH

Machine type(s) :

| P/N
---|---
PTF024-T6700-I10S| 6151720720
PTF040-T6300-I10S| 6151720740
PTF056-T6700-I10S| 6151720750
PTF060-T6100-I10S| 6151720760
PTF096-T4600-I13S| 6151720770
PTF136-T5000-I13S| 6151720780
PTF172-T3800-I13S| 6151720790
PTF012-T6200-S10S| 6151720810
PTF024-T6500-S10S| 6151720840
PTF035-T6300-S10S| 6151720870
PTF060-T6100-S10S| 6151720880
PTF085-T4800-S13S| 6151720890
PTF130-T4500-S13S| 6151720900
PTF165-T3400-S13S| 6151720910
PTF020-T6700-I4Q| 6151721010
PTF028-T6300-I4Q| 6151721020
PTF035-T6700-I4Q| 6151721030
PTF012-T6200-S4Q| 6151721040
PTF022-T6500-S4Q| 6151721050
PTF028-T6300-S4Q| 6151721060

Origin of the product : Japan is in conformity with the following UK Regulations : to “Supply of Machinery (Safety) Regulations 2008”
Designated standard(s) applied : EN ISO 11148-6:2012
NAME and POSITION of issuer : Pascal ROUSSY ( R&D Manager)
Place & date : Saint-Herblain, 06/10/2022
UK Authorized Representative : Air Compressors & Tools Ltd
Unit 5 Westway 21, Chesford Grange, Woolston, Warrington, WA1 4SZ
UK
Contact : M.Taylor

Find more information and your Desoutter contacts on:www.desouttertools.com
Software and documentation available at:http://resource- center.desouttertools.com

References

• Desoutter Industrial Tools - Industrial Pneumatic Tool for Aeronautics & Automotive
• Technical Documentation for Industrial Tools - Desoutter Industrial Tools
• Desoutter Industrial Tools - Industrial Pneumatic Tool for Aeronautics & Automotive
• Pneurop - Pneurop

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